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By running the ice maker, i.e. by putting the unit

under  power,  starts  the  automatic  and  conti-

nuous icemaking process which would not stop

until  the  ice  storage  bin  gets  filled-up  to  the

level  of  the  control  “eyes”  located  on  the  ice

chute.  As  the  ice  level  raises  to  interrupt  the

light  beam  running  between  the  two  infrared

leds, the unit stops after six seconds (compres-

sor first and 3' later the gear reducer), with the
simulteneous  glowing  of  the 

YELLOW  LED

signalling the 

“Full Bin”

situation.

As some ice gets scooped out from the storage

bin,  the  light  beam  between  the  two  sensors

resumes (fast blinking of YELLOW LED) and six

seconds  later  the  ice  machine  restarts  the  ice

making  process  -  going  always  through  the  3'

stand by - and the YELLOW LED goes off. 

REFRIGERANT CIRCUIT

The hot gas refrigerant discharged out from the

compressor  reaches  the  condenser  where,

being cooled down, condenses into liquid.

Flowing into the liquid line it passes through the

drier filter, then it goes all theway throughtheca-

pillary tubewhere it looses some of its pressure

so that its pressure and temperature are lowered.

Next,  the  refrigerant  enters  into  the  evaporator

coil wrapped around the freezer inner tube.

The water being constantly fed at the interior of

thefreezer  inner  tube,exchange  heat  with  the

refrigerant  circulating  into  the  evaporator  coil,

this cause the refrigerant to boil-off and evapora-

te, there by it changes from liquid into vapor.

The  vapor  refrigerant  then  passes  through  the

suction accumulator and through the suction line

where  the  refrigerant  exchanges  heatwith  the

one flowing into the capillary tube (warmer) befo-

rebeingsuckedinto thecompressor to be recircu-

lated.

The  refrigerant  head  pressure  is  kept  between

two pre-set values (8÷9 bar - 110÷125 psig on

F120) by the condenser temperature sensorwhi-

ch has its probe locatedwithin the condenser fins

- in air cooled versions.

This  condenser  temperature  sensor,  when  sen-

ses  a  rising  of  the  condenser  temperature

beyond  thepre-fixedlimit,changesits  electrical

resistance and send a low voltage power flow to
the 

MICROPROCESSOR

of  the  P.C.  Board

which energizes, 
through  a 

TRIAC

,  the  Fan  Motor  in  ON-OFF

mode.

On  the  water  cooled  versions,  the  refrigerant

head pressure is kept at the constant value of 8.5

bar  (120  psig)  on  F120  by  themetered  amount

ofwater passing through the condenserwhich is

regulated  by  the  action  of  theWater  Regulating

Valve that has its capillary tube connected to the

liquid  refrigerant  line.  As  pressure  increases,

the water regulating valve opens to increase the

flow of cooling water to the condenser.

NOTE.

The interruption of the light beam

between the two light sensors is immediately

signalled by the blinking of the 

BIN FULL

YELLOW LED 

located on the front of the

P.C. Board.

After about 

6" of steady interruption

of the

light beam the unit stops and the 

“Full Bin”

YELLOW LED 

glows steady.

The six seconds of delay prevent the unit

from stopping for any undue reason like the

momentarily interruption of the light beam

caused by the flakes that slides along the ice

spout before dropping into the bin.

ACCUMULATOR

CAPILLARY TUBE

DISCHARGE LINE

EVAPORATOR

FAN MOTOR

COMPRESSOR

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Содержание F 80C

Страница 1: ...ELECTRONIC MODULAR FLAKERS SERVICE MANUAL 104409 F80 104436 F125 71503135 0 000 service Flakers GB...

Страница 2: ......

Страница 3: ...Installation pratice 14 OPERATING INSTRUCTIONS Start up 15 Operations checks 17 PRINCIPLE OF OPERATION how it works Water circuit 20 Refrigerant circuit 21 Mechanical system 23 Operating pressures 24...

Страница 4: ...ales seg n pedido Capacit deposito Storage bin capacity Inhalt des Vorrats Eisbeh nders Capacit de la r serve Capacidad del deposito Carrozzeria External structure Ausf hnrung inox Carrosserie Carroce...

Страница 5: ...n pedido Capacit deposito Storage bin capacity Inhalt des Vorrats Eisbeh nders Capacit de la r serve Capacidad del deposito Carrozzeria External structure Ausf hnrung inox Carrosserie Carroceria Peso...

Страница 6: ...e carton box to the skid b Cut open the top of the carton and remove the polystyre protection sheet c Pull out the polystyre posts from the cor ners and then remove the carton d Lift the whole carton...

Страница 7: ...ctions All icemakers require a solid earth wire All ice machines are supplied from the factory completely pre wired and require only electrical power connections to the wire cord provided at the rear...

Страница 8: ...nd the other for the water cooled condenser Connect the 3 4 GAS male fitting of the water inlet using the flexible hose supplied to the cold water supply linewith regular plumbing fitting and a shut o...

Страница 9: ...ed on the importan ce of periodic maintenance checks 11 Has the Manufacturer s registration card been filled in properly Check for correct model and serial number against the serial plate and mail the...

Страница 10: ...n in sequence of the following assemblies GEAR MOTOR S COMPRESSOR FAN MOTOR S if unit is an air cooled version kept under control by the condenser temperatu resensorwhichhasitsprobewithinthecondenser...

Страница 11: ...ENSER TEMP EVAPORATOR TEMP ICE LEVEL CONTROL TRANSF T 40 50 C DATA PROCESSOR 2 1 L N COMPRESSOR 9 10 11 12 13 3 4 5 6 7 8 CONTACTOR COIL GEAR MOTOR FAN MOTOR ELECTRONIC CARD RELAYS TRIAC RESET S E N S...

Страница 12: ...erature sensor which is located within the condenser fins keeps the head condensing pressure between preset values In the event of condenser clogged such to prevent the proper flow of the cooling air...

Страница 13: ...a gradual decrease of the water level in the float reservoir and as soon as the level gets below the two vertical metal pins the flaker stops to operate compressor first and 3 laterthegearreducer and...

Страница 14: ...ontrol By means of its screw it is possible to modify the signal received from the Ice Level control so to overcame some problem caused by dirt and or low power supply When adjusted it is very importa...

Страница 15: ...f the auger The auger rotates counter clockwisewithin the freezer powered by a direct drive gear motor and carries the ice upward along the refrigerated freezer innerwalls andbydoingso theice gets pro...

Страница 16: ...on accumulator and through the suction line where the refrigerant exchanges heatwith the one flowing into the capillary tube warmer befo rebeingsuckedinto thecompressor to be recircu lated The refrige...

Страница 17: ...it causes the total and immediateSHUT OFF of the machine compressor first and gear motor 3 later in order to prevent the unit from opera ting in abnormal and dangerous conditions When the ice maker st...

Страница 18: ...respectively 10 C and 5 C 50 F and 40 F or frequent interruptions of the water supply to the freezing cylinder clogging of thewater hose connecting the float reservoir to the water inlet at the botto...

Страница 19: ...bar 8 5 bar Pression suction 0 5 bar 0 5 bar Working pression with 21 C ambient temperature Pression discharge 17 18 bar 17 bar Pression suction 2 5 bar 2 5 bar NOTE Before charging the refrigerant s...

Страница 20: ...ation the sensor signals to the P C BOARD to do not start up the unit till the ambient temperature rises to 10 C In the air cooled versions in relation to the diffe rent current transmitted the micro...

Страница 21: ...of the light beam between the two infrared sensor of ice level control YELLOW LED blinks fast 6 seconds later the ice machi ne resumes its operation with the simultaneous extinguishing the 2nd YELLOW...

Страница 22: ...I T P O T E K C O S R O S N E S L O R T N O C L E V E L E C I L A C I T P O T E K C O S R O S N E S L O R T N O C L A N I M R E T D R A O B L A N I M R E T D R A O B E S U F E S U F C A I R T C A I R...

Страница 23: ...auger which rotates on its vertical axis and it is maintained aligned by the top and bottom bearings A water seal system is located in the bottom part of the freezer while at the top end is fitted th...

Страница 24: ...ersion The fanmotor is controlled through the TRIAC of the P C BOARD by the condenser temperature sensor Normally it operates to draw cooling air through the condenser fins In cold ambient situation t...

Страница 25: ...earmotor magnetic sensor 1 On F80 F120 remove the front top and side rear panels top and left side panels 2 Unloose the three screws securing the pla stic cover to the top of the gear motor and remove...

Страница 26: ...Search for the terminal of the single sensor with two red mandrels in the back part of the switch box and pull them out of their position through pressing on the fastening strap 3 Pull off the termin...

Страница 27: ...the screw the remaining models of the steel ring must be pulled out with a spring 10Loosen and remove the three four bolts which are used to fasten the aluminum container underneath the evaporator 11L...

Страница 28: ...r motor 1 For the F125 Model the front upper and the side back plate 2 Loosen the three four screws which are used to fasten the evaporator on the upper casing 3 Remove the sensors for the engine rota...

Страница 29: ...e collection sucking unit from the outflow pipe of the evaporator 6 Loosen the three four bolts which are used to fasten the evaporator on the upper casing of the gear motor 7 Remove the evaporator of...

Страница 30: ...ion Then remove it from the device 7 For the installation of the new condensers use the process in reverse order P Change of the compressor 1 For the F 125 Model the front upper and the side back plat...

Страница 31: ...E Carefully purged the refrigerant circuit to remove moisture and non condensable gases after the replacement of the condenser NOTE Replace the dryer filter whenever the refrigerant circuit is opened...

Страница 32: ...TA POWER AUFGENOMME NE LEISTUNG ASS MARCIA AMPS AMP BETRIEB ASS AVVIAMENTO START AMPS AMP START CONSUMO ELETTRICO POWER CONS STROMVERBRAUCH ASSORBIMENTO MOTORIDUTTORE AMPS MOTOREDUCT AUFNAHME GETRIE B...

Страница 33: ...SS ST SO CA CT F CS LEGENDE Ventilatoren Schrittmotor Verdichter Platine Led Schalter Wasserniveau Rotationfu h ler Kondensator Fu h ler Verdampfer Fu h ler Optischer Sensor Anschlusskabel Steckverbi...

Страница 34: ...Wasser Ventil Pressostat Schrittmotor Verdichter Platine Led Schalter Wasserniveau Rotationfu hler Kondensator Fu hler Verdampfer Fu hler Optischer Sensor Anschlusskabel Steckverbinder Verriegelung S...

Страница 35: ...SO CA CT F CS LEGENDE Ventilatoren Schrittmotor Verdichter Platine Led Schalter Wasserniveau Rotationfu h ler Kondensator Fu h ler Verdampfer Fu h ler Optischer Sensor Anschlusskabel Steckverbinder V...

Страница 36: ...larm water cooled J3 off Versp tung 3 Aus 3 delay off Versp tung 3 Aktiv 3 delay on LEGENDE Wasser Ventil Pressostat Schrittmotor Verdichter Platine Led Schalter Wasserniveau Rotationfu hler Kondensat...

Страница 37: ...Check wiring Replace or clean ice level control See remedies for shortage of water Install a mineral salt metering device Dirty condenser Clean INOPERATIVE fan motor Replace Move unit in warmer locat...

Страница 38: ...d fasten hose clamp Check and adjust float valve setting screw Tighten screws holding the spout Excessive noise or chatte ring Mineral or scale deposit on auger and inner freezer walls Low suction pre...

Страница 39: ...removed with the help of a bit of cleaner 7 With the ice machine and fan motor OFF on air cooled models clean condenser using vacuum cleaner whisk broom or non metallic brush taking care to do not dam...

Страница 40: ...level sensor 6 Place a water pan under the freezer water inlet port disconnect the water hose from this port and allow the water from the freezer to flow into the pan Then refit the water hose to the...

Страница 41: ...move the copper wire used to jump the two sensors for the water level and place back correctly the cover on the float reser voir ATTENTION use ice produced with the cleaner solution Be sure none remai...

Страница 42: ...71503135 0 000 service Flakers GB...

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