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TROUBLESHOOTING

CAUTION !

 Always disconnect the pump from the electrical power source before handling.

If the system fails to operate properly, carefully read instructions and perform maintenance recommendations.
If operating problems persist, the following chart may be of assistance in identifying and correcting them:

MATCH "CAUSE" NUMBER WITH CORRELATING "CORRECTION" NUMBER.

NOTE: 

Not all problems and correction will apply to each pump model.

PROBLEM

CAUSE

CORRECTION

Pump will not run.

1. Poor electrical connection, blown fuse,
tripped breaker or other interruption of
power; improper power supply.
2. Motor or switch inoperative (to isolate
cause, go to manual operation of pump).
2a. Float movement restricted.
2b. Switch will not activate pump or is
defective.
2c. Defective motor.
3. Insufficient liquid level.

1.

 Check all electrical connections for

security. Have electrician measure current
in motor leads, if current is within 

±

20% of

locked rotor Amps, impeller is probably
locked. If current is 0, overload may be
tripped. Remove power, allow pump to
cool, then recheck current.

2a.

 Reposition pump or clean basin as

required to provide adequate clearance for
float.

2b.

 Dis c o nn e c t le ve l co nt ro l. Se t

ohmmeter for a low range, such as 100
ohms full scale and connect to level control
leads. Actuate level control manually and
check to see that ohmmeter shows zero
ohms for closed switch and full scale for
open switch. (Float Switch).

2c.

 Check winding insulation (Megger

Test) and winding resistance. If check is
out side of range, dry and recheck. If still
defective, replace per service instructions.

3.

 Make sure liquid level is at least equal to

suggested turn-on point.

4.

 Recheck all sizing calculations to

determine proper pump size.

5.

 Check discharge line for restrictions,

including ice if line passes through or into
cold areas.

6.

 Remove and examine check valve for

p ro per ins tallation and  freed om o f
operation.

7.

 Open valve.

8.

 Check impeller for freedom of operation,

security and condition. Clean impeller
cavity and inlet of any obstruction.

9.

 Loosen union slightly to allow trapped air

to escape.Verify that turn-off level of switch
is set so that impeller cavity is always
flooded. Clean vent hole.

10.

 Check rotation. If power supply is three

phase, reverse any two of three power
supply leads to ensure proper impeller
rotation.

11.

 Repair fixtures as required to eliminate

leakage.

12.

 Check pump temperature limits & fluid

temperature.

13.

 Replace portion of discharge pipe with

flexible connector.

14.

 Turn to automatic position.

15. 

Check for leaks around basin inlet and

outlets.

Pump will not turn off.

2a. Float movement restricted.
2b. Switch will not activate pump or is
defective.
4. Excessive inflow or pump not properly
sized for application.
9. Pump may be airlocked.
14. Switch is in "HAND" position.

Pump hums but doesn’t run.

1. Incorrect voltage.
8. Impeller jammed or loose on shaft, worn
or damaged, impeller cavity or inlet
plugged.

Pump delivers insufficient capacity.

1. Incorrect voltage.
4. Excessive inflow or pump not properly
sized for application.
5. Discharge restricted.
6. Check valve stuck closed or installed
backwards.
7. Shut-off valve closed.
8. Impeller jammed or loose on shaft, worn
or damaged, impeller cavity or inlet
plugged.
9. Pump may be airlocked.
10. Pump running backwards.

Pump cycles too frequently or runs
periodically when fixtures are not in use.

6. Check valve stuck closed or installed
backwards.
11. Fixtures are leaking.
15. Ground water entering basin.

Pump shuts off and turns on independent
of switch. (trips thermal o verload
protector). 

CAUTION!

 Pump may start

unexpectedly. Disconnect power supply.

NOTE:

 Some pumps 

DO NOT

 have

thermal overload protection on the motor.
Check pump specifications to determine.

1. Incorrect voltage.
4. Excessive inflow or pump not properly
sized for application.
8. Impeller jammed, loose on shaft, worn
or damaged, impeller cavity or inlet
plugged.
12. Excessive water temperature
(internal protection only).

Pump op erates noisily or vibrates
excessively.

2c. Worn bearings, motor shaft bent.
8. Debris in impeller cavity or broken
impeller.
10. Pump running backwards.
13 . Piping  a ttac hments to building
structure too rigid or too loose.

17

Содержание 4SE-EDS Series

Страница 1: ...product changes may occur As such Crane Pumps Systems Inc reserves the right to change product without prior written notification SERIES 4SE EL 1 5 6 7HP 1750 RPM SERIES 4SE EDS 1 5 6 7HP 1750 RPM BA...

Страница 2: ...CROSS SECTION Fig 21 22 4SE EDS EXPLODED VIEW Fig 22 23 4SE EDS PARTS LIST 24 25 4SE EDS LEAK SENSOR PARTS LIST 26 4SE EDS LEAK SENSOR EXPLODED VIEW Fig 23 27 START UP REPORT WARRANTY INFORMATION WARR...

Страница 3: ...arge openings DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operat...

Страница 4: ...Phase NEMA B Three Phase Torque Curve Completely Oil Filled Squirrel Cage Induction Insulation Class A SINGLE PHASE Dual Voltage 200 230 Includes Overload Protection In Motor 1 5 2 2HP Capacitor Start...

Страница 5: ...e Completely Oil Filled Squirrel Cage Induction Insulation Class A SINGLE PHASE Dual Voltage 200 230 Includes Overload Protection In Motor 1 5 2 2HP Capacitor Start 2 7 4 5HP Capacitor Start Capacitor...

Страница 6: ...ly If it is required that the pump be installed and tested before the long term storage begins such installation will be allowed provided 1 The pump is not installed under water for more than one 1 mo...

Страница 7: ...or cools to a safe temperature In the event of an overload the source of this condition should be determined and rectified immediately DO NOT LET THE PUMP CYCLE OR RUN IF AN OVERLOAD CONDITION OCCURS...

Страница 8: ...Resistance 5 Start wires Black White Main wires Black Red Pump rated for operation at 10 Voltage at Motor MODEL NO A DIM HP VOLT PH NEMA START CODE FULL LOAD AMPS LOCKED ROTOR AMPS CORD SIZE CORD TYP...

Страница 9: ...hould be taken to an authorized service station However as with any mechanical piece of equipment a preventive maintenance program is recommended and suggested to include the following checks 1 Inspec...

Страница 10: ...rated in cooler temperatures COOLING OIL Dielectric TABLE 1 SUPPLIER GRADE BP Enerpar SE100 CONOCO Pale Paraffin 22 MOBIL D T E Oil Light G G OIL Circulating 22 Imperial Oil Voltesso 35 Shell Canada T...

Страница 11: ...Fig 4 DIAPHRAGM PLUG Material 2 000 Dia Aluminum Fig 5 DIAPHRAGM CLAMP Material 750W x 375Thk Steel Fig 6 OIL FILLING 11...

Страница 12: ...e stationary member is in straight Lightly oil shaft and inner surface of bellows on rotating member With lapped surface of rotating member facing inward toward stationary member slide rotating member...

Страница 13: ...with hole in drive and bell Press housing in place and temporarily install two mounting bolts 67 Place several drops of oil inside of bellows of rotating member 13C and spread it over bellows Coat se...

Страница 14: ...Y PRESSING ON INNER RACE Support rotor assembly on ring see Figure 13 when installing top bearing so that the pressing force is not transmitted through balls of drive end bearing Place Tetraseal 43 on...

Страница 15: ...Fig 15 SINGLE PHASE 1 5HP 2 2HP Fig 16 SINGLE PHASE 2 7HP 4 5HP Fig 17 THREE PHASE 15...

Страница 16: ...cord 83 to each electrode with screws at top of electrode holder 90 See Figure 18 After the leak sensor has been reassembled with all screws and threaded hardware thoroughly tightened it must be check...

Страница 17: ...lean impeller cavity and inlet of any obstruction 9 Loosen union slightly to allow trappedair to escape Verify that turn off level of switch is set so that impeller cavity is always flooded Clean vent...

Страница 18: ...Fig 19 SERIES 4SE EL 18...

Страница 19: ...Fig 20 SERIES 4SE EL 19...

Страница 20: ...2 Pipe Plug Hex Hd 1 8 Brass 017363 13 1 Shaft Seal C CE B 4023 14 8 Hex Hd Screw 1 4 20 x 1 00 Lg Stainless 1 7 1 15 16 Lock Washer 1 4 Stainless 20 13 1 16 2 RdHd Screw 10 32 x 375 Lg Stainless 2 8...

Страница 21: ...460 3PH N4019 03 2 7HP 230 1PH N4019 09 2 7HP 230 460 3PH N4019 04 4 5HP 230 1PH N4019 10 4 5HP 230 460 3PH N4019 05 6 7HP 230 460 3PH N4019 11 48 1 Ball Bearing 039734 49 1 Ball Bearing 625 00719 50...

Страница 22: ...SERIES 4SE EDS Fig 21 22...

Страница 23: ...SERIES 4SE EDS Fig 22 23...

Страница 24: ...Plug Hex Hd 1 8 Brass 017363 13 1 Dbl Mech Shaft Seal C CE B 007 00500 13A 1 Retainer 13B 1 Spring 13C 1 Seal Face 13D 1 Seal Seat 14 8 Hex Hd Screw 1 4 20 x 1 00 Lg Stainless 1 7 1 15 18 Lock Washer...

Страница 25: ...ng Ring 625 00266 51 1 Shell 1 5 2 2HP 2 7HP 3PH 4005 01 2 7HP 1PH 4 5HP 6 7HP 4005 02 52 1 Stator 1 5HP 115V 1PH 625 00755 1 5HP 208 230 1PH 625 00753 1 5HP 208 230 3PH 625 00748 1 5HP 460 3PH 625 00...

Страница 26: ...84 1 Thread Protector 4651 85 1 Packing Nut 3 4 16 4697 3 86 2 Flat Washer 007 00301 87 1 Grommet 007 00302 88 6 RdHd Screw 8 32 x 625 Lg Stainless 9 65 1 89 1 Top Cover 4690 102 90 1 Electrode Holde...

Страница 27: ...SERIES 4SE EDS Fig 23 27...

Страница 28: ...eld performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field t...

Страница 29: ...ottom Does Impeller Turn Freely By Hand YES NO Condition Of Equipment GOOD FAIR POOR Condition Of Cable Jacket GOOD FAIR POOR Resistance of Cable Jacket GOOD FAIR POOR Resistance of Cable and Pump Mot...

Страница 30: ...Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 FINAL CHECK Is pump seated on discharge properly Check for leaks...

Страница 31: ...Systems Inc Warranty Service Group IMPORTANT If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor RETURNED GOODS RETURN OF MERCHANDISE REQUIRE...

Страница 32: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET P O BOX 603 PIQUA OHIO 45356 0603 U S A PLACE STAMP HERE FOLD HERE AND TAPE DO NOT STAPLE...

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