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Overload Protection:

Three  Phase  -

  The  Normally  Closed 

(N/C) thermal sensor is embedded in 

the  motor  windings  and  will  detect 
excessive  heat  in  the  event  an 

overload  condition  occurs.  The 

thermal  sensor  will  trip  when  the 
windings  become  too  hot  and  will 
automatically  reset  when  the  pump 

motor cools to a safe temperature. It 

is  recommended  that  the  thermal 
sensor  be  connected  in  series  to  an 

alarm device to alert the operator of 
an  overload  condition,  and/or  the 

motor  starter  coil  to  stop  the  pump. 

In  the  event  of  an  overload,  the 
source  of  this  condition  should  be 

determined and repaired.

These  situations  may  induce  a  false 
signal  in  the  moisture  detecting 
circuit.  If  none  of  the  above  test 

prove conclusive, the pump(s) should 
be  pulled  and  the  source  of  the 
failure  repaired. 

IF  A  MOISTURE 

DETECT 

HAS 

OCCURRED 

MAINTENANCE 

SHOULD 

BE 

PERFORMED 

AS 

SOON 

AS 

POSSIBLE!

If  current  through  the  temperature 

sensor  exceeds  the  values  listed,  an 
intermediate  control  circuit  relay 
must  be  used  to  reduce  the  current 

or the sensor will not work properly.

TEMPERATURE SENSOR ELECTRICAL 

RATINGS

Volts

Continuous

Amperes

Inrush

Amperes

110-120

3.00

30.0

220-240

1.50

15.0

440-480

0.75

7.5

600

0.60

6.0

Wire Size:

If  longer  power  cable  is  required 
consult  a  qualified  electrician  for 

proper wire size.

Pre-Operation

1.

   C

heck  Voltage  and  Phase  - 

Compare  the  voltage  and  phase 
information  stamped  on  the 

pump name plate.

2.

   Check 

Pump Rotation -

 Improper 

motor rotation can result in poor 
pump  performance  and  can 
damage  the motor and/or  pump. 

Check  rotation  on  three  phase 

units  by  momentarily  applying 
power and observe the "kickback". 

Kickback  should  always  be  in  a 

counter-clockwise 

direction 

as 

viewed  from  motor  end  or  opposite 
to impeller rotation. Impeller rotation 

is  counter-clockwise  as  viewed  from 

bottom of pump.

3.

   N

ame  Plate  - 

Record  the 

information  from  the  pump  name 

plate  to  drawing  in  front  of  manual 
for future reference.

4.

   I

nsulation  Test  - 

An  insulation 

(megger)  test  should  be  performed 

on the motor. Before the pump is put 

into  service.  The  resistance  values 
(ohms) as well as the voltage (volts) 

and  current  (amps)  should  be 

recorded.

5.

   P

ump-Down Test - 

Be sure pump 

has  been  properly  wired,  lowered 
into  the  basin,  sump  or  lift  station, 
check the system by filling with liquid 
and  allowing  the  pump  to  operate 
through its pumping  cycle. The time 

needed  to  empty  the  system,  or 

pump-down  time  along  with  the 
volume of water, should be recorded.

04

Installation & Service

DO  NOT  ALLOW  THE 

PUMP  TO  CYCLE  OR  RUN  IF  AN 
OVERLOAD CONDITION OCCURS.

WARNING

Moisture Sensors -

 A normally open 

(N/O)  sensor  rated  of  1  watt  @330K 
ohms,  500  volt,  is  installed  in  the 

pump seal chamber which will detect 
any 

moisture 

present. 

It 

is 

recommended  that  this  detector  be 
wired in series to an alarm device or 

motor  starter  coil  to  alert  the 
operator  that  a  moisture  detect  has 
occurred.  In  the  event  of  a  moisture 
detect, check the individual moisture 

sensor probe leads for continuity, (∞ 
resistance  =  no  moisture)  and  the 

junction 

box/control 

box 

for 

moisture content.

No  lubrication  or  maintenance  is 
required.  Perform  the  following 

checks when pump is removed from 
operation 

or 

when 

pump 

performance deteriorates:

Maintenance

barmesapumps.com

a)

   I

nspect  motor  chamber  for  oil 

level and contamination.

b)

   I

nspect  impeller  and  body  for 

excessive build-up or clogging.

c)   I

nspect motor, bearings and shaft 

seal for wear or leakage.

Содержание 4BSE-HLDS Series

Страница 1: ...llation Operation Maintenance Manual Submersible Solids Handling Pumps 4BSE HLDS 7 5 11 3 15 HP 1750 RPM IMPORTANT Read all instructions in this manual before operating or servicing a pump barmesapump...

Страница 2: ...ry items associatedwithornearthepump T h i s p u m p i s n o t i n t e n d e d f o r u s e i n swimming pools or water installations where there is DANGER humancontactwithpumpedfluid Riskofelectric sh...

Страница 3: ...EMA B oil filled Requires overload protection to be included in controlpanel ClassFinsulation MOISTURESENSOR Normallyopen N O included requiresrelayincontrolpanel TEMPERATURESENSOR Normallyclosed N C...

Страница 4: ...asin to accommodate the additional backflow volume Pumps are most commonly installed in simplex or duplex stations or basins with a slide rail system Barmesa SRC which allows the pump s to be installe...

Страница 5: ...wer and observe the kickback Kickback should always be in a counter clockwise direction as viewed from motor end or opposite to impeller rotation Impeller rotation is counter clockwise as viewed from...

Страница 6: ...in the top of the housing to compensate for oil expansion Reassemble the o ring 5 and conduit box 4 to motor housing 3 Apply thread locking compound to cap screws 6 and place into holes and torque to...

Страница 7: ...Remove upper bearing 2 with a wheel puller if damaged or worn Vertically lift stator 1 from rotor shaft Inspect windings for shorts and resistance Test the temperature sensors by checking for continui...

Страница 8: ...rd stationary member and align holes for cap screws 25 Conduit Box Assembly Check power 35 and control cables 36 for crackes or damage and replace complete conduit box 4 if required See Figure 4 Bring...

Страница 9: ...Clearance between the impeller and volute should be approximately 0 012 inch 08 Service G T1 T7 T2 T8 T3 T9 T4 T5 T6 G L1 L2 L3 GREEN BLACK RED WHITE MOTOR LEADS THREE PHASE 230V AC Cable Motor Lead...

Страница 10: ...Figure 6 09 Repair Parts barmesapumps com For Repair Part Please supply Model Number and Serial as shown on Name Plate and Part Description and Part Number as shown on Parts List...

Страница 11: ...esapumps com For Repair Part Please supply Model Number and Serial as shown on Name Plate and Part Description and Part Number as shown on Parts List 40 40 91010433 91010433 91010433 03140078C 0314007...

Страница 12: ...supply leads to ensure proper impeller rotation 11 Repair fixturesasrequiredtoeliminateleakage 12 Check pump temperature limits and fluid temperature 13 Replace portion of discharge pipe with flexible...

Страница 13: ......

Страница 14: ......

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