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5. Operation

5.1 Before starting the pump

1. 

After completing installation, measure the insulation resistance again as described in 

Installation

 section.

2. 

If the pump is operated continuously for an extended period of time in a dry condition or at the lowest water level, the 

motor protector will be activated. Constant repetition of this action will shorten pump service life. Do not start the 
pump again in such a situation until after the motor has completely cooled.

5.2  Operation test

1. 

Turn the operating switch on and off a couple of times to check for normal pump start.

6. Maintenance

Check pressure, output, voltage, current and other specifications. Unusual readings may indicate a pump failure. Refer 
to 

Troubleshooting

 and correct as soon as possible.

6.1 Daily inspections

Check current and ammeter fluctuation daily. If ammeter fluctuation is high, even though within the limits of pump 
rating, foreign matter may be clogging the pump. If the discharged amount of liquid suddenly falls, foreign matter may 
be blocking the inlet suction.

6.2 Regular inspections

a. Monthly inspections

Measure the insulation resistance. The value should be more than 1 megaohm. If resistance starts to fall rapidly even 
with an initial indication of over 1 MΩ, this may be an indication of a pump failure and repair work is required.

b. Annual inspections

To prolong the service life of the mechanical seal by replacing the oil in the mechanical seal chamber once a year. Water 
mixed the oil or cloudy textures are indications of a defective mechanical seal requiring replacement. When replacing 
the oil, lay the pump on its side with filler plug on top. Fill suitable amount lubricating oil No. 32.

c. Inspections at 3-5 year intervals

Conduct an overhaul of the pump. These intervals will help to avoid possible failures in the future.

6.3 Parts need to be replaced

Replace the appropriate part when the following conditions appear:

REPLACEABLE 

PART

Mechanical seal

Oil filler plug 

gasket

Lubricating oil

O-ring

REPLACEAMENT 

GUIDE

Whenever oil in 

mechanical seal 

chamber is 

clouded

Whenever oil is 

replaced or 

inspected

Whenever 

clouded or dirty

Whenever pump 

is overhauled

FREQUENCY

Annually

Every 6 months

Every 6 months

Annually

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Содержание 2KLEIN-051

Страница 1: ...022 Installation Operation Maintenance Manual Submersible Stainless Steel Dewatering Pumps IMPORTANT Read all instructions in this manual before operating or servicing a pump KLEIN series 0 5 1 2 HP 3...

Страница 2: ...uild up heat and pressure during operation Allow time for pumps to cool DANGER before handling or servicing the pump or any accessory items associatedwithornearthepump Riskofelectric shock To reduce r...

Страница 3: ...dware CORDENTRY 32ftofneoprenecord sealedagainstmoisture BEARINGS Ball singlerow permanentlyoillubricated MOTOR Dry type submersible motor 1 3 phase 115 230 V 60 Hz 3450 RPM Insulation classBandIP68pr...

Страница 4: ...1 L W L DN D1 D HP A A1 D D1 DN H H1 H2 0 5 7 4 2 05 4 13 3 35 2 13 58 2 05 1 7 4 2 05 4 13 3 35 2 14 57 2 05 2 8 86 2 05 4 13 3 35 2 17 91 3 19 17 17 Weight without cord Dimensions in inches L W L lo...

Страница 5: ...t Productmalfunction Hazard levels NOTICE Savethismanualforfuturereference andkeepitreadilyavailableatthelocationoftheunit Hazard level Indication NOTICE DANGER WARNING CAUTION A hazardous situation w...

Страница 6: ...ions Thewarrantydoesnotcoverfaultscausedbythefollowing Deficientmaintenance Improperinstallation Modificationsorchangestotheproductandinstallationcarriedoutwithoutconsultingthemanufacturer Incorrectly...

Страница 7: ...propellersortheirretainingdevicestoaidintheirremoval DonotchangetheserviceapplicationwithouttheapprovalofanauthorizedBARMESArepresentative CAUTION You must observe the instructions contained in this...

Страница 8: ...restBARMESArepresentative 2 Prior to operation Checkthefollowingpointsuponreceiptofyourpump Is it the pump you ordered Check nameplate It is especially important that you check whether the pump is to...

Страница 9: ...lease valve wherever such air pockets are most likely to develop Do not permit end of discharge piping to be submerged as backflow will result when the pump is shut down Non automatic pumps do not hav...

Страница 10: ...d as the pump may jerk and cause serious accident involving injury 4 2 Cable 1 Ifthecableisextended donotimmersethespliceinwater 2 Do not pull the cable 3 Install the cable so that it will not overhea...

Страница 11: ...Single phase automatic L N PE Black Brown White Blue Green Yellow Green Ground PE Green Yellow Green Yellow Frame grounding Thermal protector Main Auxiliary Capacitor Float switch Figure 4 Three phas...

Страница 12: ...blockingtheinletsuction 6 2Regularinspections a Monthlyinspections Measure the insulation resistance The value should be more than 1 megaohm If resistance starts to fall rapidly even withaninitialindi...

Страница 13: ...ngorder referringtotheexplodedviewdrawings 1 Removepumpcasingbolts raisethemotorsectionandremovepumpcasing 2 Removeshaftheadboltandimpeller 3 Removeoilfillerpluganddrainlubricatingoil 4 Remove interme...

Страница 14: ...E MATERIAL 19 10 SCREW AISI 304 20 WASHER AISI 304 22 SCREW W O RING AISI 304 NBR 23 CABLE SEAT 26 T ADAPTER OPTIONAL 31 NUT AISI 304 31 2 NUT AISI 304 33 SPRING WASHER AISI 304 34 CORRUGATED SPRING S...

Страница 15: ...04 10 LIP SEAL NBR 11 IMPELLER AISI 304 ITEM NAME MATERIAL PHOTO 12 PUMP CASING AISI 304 13 PROTECTOR 1 PHASE KLIXON 13 PROTECTOR 3 PHASE KLIXON 14 CAPACITOR 15 1 15 2 BEARINGS 16 STRAINER AISI 304 17...

Страница 16: ...AISI 304 ITEM NAME MATERIAL 18 1 GASKET EPDM 18 2 GASKET EPDM 19 SCREW AISI 304 19 1 SCREW AISI 304 19 2 SCREW AISI 304 19 3 SCREW AISI 304 19 4 SCREW AISI 304 19 5 SCREW AISI 304 19 6 SCREW AISI 304...

Страница 17: ...SEAL NBR 11 IMPELLER AISI 304 ITEM NAME MATERIAL PHOTO 12 PUMP CASING AISI 304 13 PROTECTOR 1 PHASE KLIXON 13 PROTECTOR 3 PHASE KLIXON 14 CAPACITOR 15 1 15 2 BEARINGS 16 STRAINER AISI 304 17 1 17 2 O...

Страница 18: ...2 High liquid temperature has activated motor protector and caused pump to stop 3 Reverse rotation 1 Raise water level to C W L 2 Lower liquid temperature 3 Correct rotation Does not pump Inadequate...

Страница 19: ...barmesa com...

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