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Manual

2100-532B

Page

7 of 46

SHIPPING DAMAGE

Upon receipt of equipment, the carton should be
checked for external signs of shipping damage.  The
skid must remain attached to the unit until the unit is
ready for installation.  If damage is found, the receiving
party must contact the last carrier immediately,
preferably in writing, requesting inspection by the
carrier’s agent.

It is recommended that the unit not be removed from the
skid with a forklift.

The shipping brackets on each side of the unit must be
removed and discarded.  See Figure 2-A.  The return air
grille panel can be removed to provide a place to hold
the unit.  The unit can be slid forward on the skid until
the front wheels hang over the edge of the skid.  See
Figure 2-B.  The unit can be tipped forward and slid
down the edge of the skid until the front wheels touch
the ground.  See Figure 2-C.  The wheels will not roll.
They are shipped from the factory locked so they will
not roll.  The back of the skid will have to be held down
to keep it from tipping up.  The skid can be slid out from
under the unit.  The unit can then be set upright.

FIGURE  2

REMOVAL OF UNIT FROM SKID

The unit will have to be turned sideways and removed
from the skid to fit through a 36" doorway.  If the door
height allows, the unit can be slid sideways through the
door.

If the unit can not be slid through the door, then the unit
will have to be put on a cart and tipped down to roll
through the door.  It is recommended that an appliance
cart be used with a strap to hold the unit on the cart.
The wheels of the unit 

must be locked

.  If the wheels

were allowed to roll, the unit could roll off the cart.  

The

unit should always be carted from the left side

 This is

the side where the compressor is located.  See Figure 3.
The blade of the appliance cart should be slid under the
wheels of the unit.  The strap of the appliance cart
should be placed around the unit and strapped tightly.
Help will be required to tip the unit back onto the cart.
The unit can be leaned far enough back to be rolled
through the door.  Be careful when setting the unit back
up to keep from damaging the unit.

UNIT REMOVAL FROM SKID

HANDLING UNIT AFTER REMOVAL FROM
SKID

         WARNING

This unit is heavy and requires more than one
person to handle and remove from the skid.
Check unit wheels to ensure that wheels are
locked before removing from skid.  Extreme
caution must be taken to prevent injury to
personnel and damage to the unit.

          WARNING

Exercise extreme caution when pushing the
unit on the rollers.  Handle and push from the
lower 1/3 of the unit.  Insure that debris is not
on the floor where the unit is to be moved on
the rollers.  Failure to do so could result in
the unit tipping over and causing bodily injury
and/or damage to the unit.

HOLD SKID DOWN

A

  SHIPPING BRACKETS

B

  FRONT WHEELS OVER EDGE

C

  FRONT WHEELS ON FLOOR

Содержание QW2S1

Страница 1: ...NSTALLATION INSTRUCTIONS Models QW2S1 QW3S1 QW4S1 QW5S1 Manual No 2100 532B Supersedes 2100 532A File Vol II Tab 14 Date 07 19 10 Bard Manufacturing Company Inc Bryan Ohio 43506 Since 1914 Moving ahea...

Страница 2: ...pressor Control Module 23 Adjustments 23 Optional CFM 24 Important Installer Note 24 Phase Monitor 24 Service Hints 24 Sequence of Operation 24 25 Pressure Service Ports 25 Pressure Tables 28 Optional...

Страница 3: ...t Wiring D Option 21 Figure 16 Remote Thermostat Wiring H Option 22 Figure 17 Fluid Connections w Ventilation Wall Sleeve 26 Figure 18 Fluid Connections w o Ventilation Wall Sleeve 27 Figure 19 Circul...

Страница 4: ...rocedures for Ground Source IGSHPA Heat Pump Systems Soil and Rock Classification for the Design IGSHPA of Ground Coupled Heat Pump Systems Ground Source Installation Standards IGSHPA Closed Loop Geot...

Страница 5: ...than one field power conductor circuit is run through one conduit the conductors must be derated Pay special attention to Note 8 of Table 310 regarding Ampacity Adjustment Factors when more than three...

Страница 6: ...CE BACK VIEW FREEBLOW OPTIONAL LOW VOLTAGE ELECTRICAL ENTRANCE 1 11 16 3 3 4 3 1 16 3 3 8 VENT OPTIONAL HIGH INTAKE VOLTAGE VENT EXHAUST ENTRANCE ELECTRICAL ACCESS FOR FLUID CONNECTION FOR DORFC PUMP...

Страница 7: ...it can not be slid through the door then the unit will have to be put on a cart and tipped down to roll through the door It is recommended that an appliance cart be used with a strap to hold the unit...

Страница 8: ...any tags and or labels attached to the equipment While these instructions are intended as a general recommended guide they do not supersede any national and or local codes in any way Authorities havin...

Страница 9: ...TARY OR TOGGLE DISCONNECT ELECTRICAL ACCESS BLOW PLENUM BOX TOP SIDE AND LOCKING COVER LOW VOLTAGE OPTIONAL FREE ELECTRICAL ENTRANCE TOP REAR SIDE VENTILATION PERMANENT HIGH VOLTAGE QW2S QW3S 42 000 Q...

Страница 10: ...40 FLOOR 8 FT 8 IN INSTALLATION HEIGHT 9 FT MINIMUM REQUIRED UNIT HEIGHT 7 FT 6 IN MINIMUM 25 IN TO DUCT BOTTOM 2 IN MINIMUM FROM DUCT FLANGE INSTALLATION HEIGHT 8 FT 9 IN MINIMUM REQUIRED MINIMUM 12...

Страница 11: ...o the ceiling This extends 20 above the unit for a total height above the floor of 10 7 8 The unit is equipped with a variable speed indoor blower motor which increases in speed with an increase in du...

Страница 12: ...ewall Ifthedrainistoberoutedthroughanunconditioned space it must be protected from freezing The drain line must be able to be removed from the unit if it is necessary to remove the unit from the wall...

Страница 13: ...that the mist eliminator be inspected annually and serviced as required The mist eliminator can be inspected from the outside of the building by looking through the outdoor grille The mist eliminator...

Страница 14: ...OVERY VENTILATOR 3 Underneath the heat recovery cassette there is a power connector for the lower blower assembly To disconnect this plug the tabs on both sides of the plug must be squeezed to release...

Страница 15: ...ping connections are to be within the confines of this bracket See Figure 1 for cabinet openings and location of fluid coil connection points 2 Position the unit in front of the wall mounting bracket...

Страница 16: ...of 46 FIGURE 11 UNIT MOUNTING WITHOUT VENTILATION WALL SLEEVE BRACKET WALL MOUNTING BASE TRIM SIDE TRIM CUT TO LENGTH 41 ADJUSTABLE SIDE TRIM EXTENSION KIT ORDERED SEPARATELY SIDE TRIM EXTENSION MIS 2...

Страница 17: ...Manual 2100 532B Page 17 of 46 FIGURE 12 COMPONENTLOCATION WIRE ENTRANCE SIDE FIELD TERMINAL BLOCK REMOTE THERMOSTAT INDOOR DUAL BLOWERS CONTROL BOX CIRCUIT BREAKER PANEL MIS 2745...

Страница 18: ...LTAGE WIRING 230 208V 1 PHASE AND 3 PHASE EQUIPMENT DUAL PRIMARY VOLTAGE TRANSFORMERS All equipment leaves the factory wired on 240V tap For 208V operation reconnect from 240V to 208V tap The acceptab...

Страница 19: ...for ventilation during occupied programming conditions and feeds through Pin 5 of Plug P2 The W2 terminal is the electric heat signal and feeds through Pin 9 of Plug P2 The W1 E terminal is the emerge...

Страница 20: ...CO2 Controller 24VAC O B Out Part 8403 060 C Y2 A Y1 R G Analog Controller Terminal Strip E W2 O C Y2 A W2 Y1 R Temp and Humidity Low Voltage D YO Orange Orange Orange Yellow Green Green Brown White B...

Страница 21: ...TAT WIRING DIAGRAM D THERMOSTAT OPTION Blue Pink Purple L O B W1 E Y1 Part 8403 060 C Y2 A W2 G R Temp and Humidity Controller D YO Orange Yellow Brown White Brown 9 8 11 10 PLUG 2 Red Yellow Red Whit...

Страница 22: ...E L CO2 Controller Out C Y2 A W2 Analog Temp and Humidity Controller Part 8403 060 Orange Orange Orange Yellow Green Green Brown Brown Brown White Brown Red White PLUG 1 Red Yellow PLUG 2 Red Red Bla...

Страница 23: ...ESSURE SWITCH AND LOCKOUT SEQUENCE If the high pressure switch opens the compressor contactor will de energize immediately The lockout timer will go into a soft lockout and stay in soft lockout until...

Страница 24: ...eakers to be sure that they are the correct rating 3 The heat pump wall thermostats perform multiple functions Be sure that all function switches are correctly set for the desired operating mode befor...

Страница 25: ...2 1 S 2 W Q 0 0 5 0 0 0 8 0 0 8 0 0 9 0 0 0 1 1 S 3 W Q 0 0 5 0 0 0 8 0 0 9 0 5 0 1 0 5 1 1 1 S 4 W Q 0 0 5 0 0 0 9 0 5 1 1 5 2 2 1 0 5 3 1 1 S 6 W Q 0 0 5 0 0 0 9 0 5 2 1 0 0 3 1 0 5 4 1 PRESSURE SER...

Страница 26: ...HIPPED WITH UNIT CEILING SIDE TRIM PIECES SHIPPED WITH UNIT IF THE WALL THICKNESS IS LESS THAN 14 BUT GREATER THAN 8 A SIDE TRIM EXTENSION KIT QSTX42 IS REQUIRED REFER FLUID ACCESS FROM SLEEVE TOP OF...

Страница 27: ...WITHOUT VENTILATION WALL SLEEVE 23 1 2 8 1 2 66 1 2 4 LEFT BRACKET REMOVED FOR FLOOR FLUID ACCESS FROM FLOOR FLUID ACCESS FROM TOP CLARITY WALL BRACKET OPENING IN REAR OF UNIT 3 x 8 BACK OF UNIT MIS...

Страница 28: ...9 8 3 1 3 1 1 0 4 0 4 1 2 1 4 9 4 1 4 2 4 9 5 1 5 3 4 8 6 1 7 4 4 S 5 W Q B D 0 7 e d i S w o L e d i S h g i H 7 3 8 8 2 4 4 0 0 3 1 5 2 1 3 8 5 4 2 3 5 6 5 3 3 2 7 7 4 3 9 7 9 5 3 6 8 1 7 3 3 9 2 8...

Страница 29: ...i t a l P 4 8 4 S B P Q t n i a P y a r G X 8 4 S B P Q t n i a P e g i e B e d i s h c a e n o e l l i r g n o i t c e f e d y a w 2 s u l p 8 4 B P Q s a e m a S s g n i l i e C o t s e x o B m u n...

Страница 30: ...st be closely matched with the pressure of FIGURE 19 CIRCULATIONSYSTEM head loss of the entire system in order to provide the required flow through the heat pump Insufficient flow through the heat exc...

Страница 31: ...capacity If the module selection is correct there is probably trapped air or a restriction in the piping circuit 8 Start the unit in cooling mode by moving the thermostat switch to cool Fan should be...

Страница 32: ...10 20 30 40 50 60 70 0 5 10 15 20 25 30 35 Flow GPM Head Feet FIGURE 22 PERFORMANCE MODEL DORFC 2 LOOP PUMP MODULE 0 5 10 15 20 25 30 35 0 5 10 15 20 25 30 35 Flow GPM Head Feet FIGURE 21 PERFORMANCE...

Страница 33: ...icated by the arrow on the side of the valve body Table 7 is a table showing the flow rate of each valve Two constant flow rate valves may be installed in parallel to increase the flow For example whe...

Страница 34: ...wer disconnect to ON Except as required for safety while servicing do not open the unit disconnect switch 4 Check system airflow for obstructions A Move thermostat fan switch to ON Blower runs B Be su...

Страница 35: ...er 3 Corrosion of Metal Corrosion of metal parts results from either highly corrosive water acid water generally not the case with ground water of galvanic reaction between dissimilar metals in the pr...

Страница 36: ...suspended in the dry well casing Jet pumps and other types of suction pumps normally consume more electrical energy than similarly sized submersible pumps Pipe the unit the same as a water well system...

Страница 37: ...of 46 FIGURE 25 WATER WELL SYSTEM 12 to 15 LAKE or POND WATER LEVEL GRAVEL FILL WELL CAP ELECTRICAL LINE PITLESS ADAPTER TO PRESSURE TANK SUBMERSIBLE PUMP PERFORATED PLASTIC CASING DROP PIPE WATER SU...

Страница 38: ...4 8 0 1 2 1 2 8 2 9 8 1 5 5 9 6 2 1 3 1 4 9 9 6 1 2 4 6 6 7 4 1 4 1 6 0 1 5 4 4 2 3 7 4 8 6 1 5 1 1 8 9 6 8 1 6 1 9 6 7 0 2 7 1 9 9 4 8 2 2 8 1 WARNING Thin ice may result in the vicinity of the disc...

Страница 39: ...Manual 2100 532B Page 39 of 46 FIGURE 26 WATER SOURCE HEAT PUMP...

Страница 40: ...Manual 2100 532B Page 40 of 46 FIGURE 27 WATER SOURCE HEAT PUMP...

Страница 41: ...de while the low side shell and suction line contains pressure the pressurized refrigerant and oil mixture could ignite when it escapes and contacts the brazing flame To prevent this occurrence it is...

Страница 42: ...it s air noise cabinet duct or motor noise interview customer if necessary Air noise High static creating high blower speed Is airflow set properly Does removing filter cause blower to slow down Check...

Страница 43: ...Refer to the manufacturer s authorized replacement list USING THE WRONG CONTROL WILL RESULT IN IMPROPER OR NO BLOWER OPERATION Orient the control module so that the 3 wire motor plug can be inserted...

Страница 44: ...Defective Air Volume Low Air Filters Dirty Undersized or Restricted Ductwork Auxillary Heat Upstream of Coil Compressor Will Not Run No Power at Contactor Compressor Will Not Run Power at Contactor Co...

Страница 45: ...alled 5 User s Owner s Name Address 6 Unit Location WATER SYSTEM INFORMATION 7 Open Loop System Water Well Closed Loop System A If Open Loop where is water discharged 8 The following questions are for...

Страница 46: ...ontactor A 19 Amperage at compressor common terminal A 20 Suction line temperature 6 from compressor F 21 Superheat at compressor F 22 Liquid line temperature at metering device F 23 Coil subcooling F...

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