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Manual 2100-602A

Page 

38 of 41

TROUBLESHOOTING ECM

 MOTORS

CAUTION:

Disconnect power from unit before removing or replacing 

connectors, or servicing motor.  To avoid electric shock from 

the motor’s capacitors, disconnect power and wait at least 5 

minutes before opening motor.

Symptom

 

Cause/Procedure

Motor rocks slightly 

• 

This is normal start-up for ECM

when starting

Motor won’t start 

• 

Check blower turns by hand

• No movement 

• Check power at motor

 

• Check low voltage (24 Vac R to C) at motor

 

• Check low voltage connections

 

  (G, Y, W, R, C) at motor

 

• Check for unseated pins in connectors on  

 

   motor harness

 

• Test with a temporary jumper between R - G

 

• Check motor for tight shaft

 

• Perform motor/control replacement check

 • 

Perform Moisture Check

• Motor rocks,  

• Check for loose or compliant motor mount

  but won’t start 

• Make sure blower wheel is tight on shaft

 

• Perform motor/control replacement check

Motor oscillates up 

• It is normal for motor to oscillate with no load 

& down while being 

  on shaft

tested off of blower

Motor starts, but

runs erratically

• Varies up and down 

• Check line voltage for variation or “sag”

  or intermittent 

• Check low voltage connections

 

  (G, Y, W, R, C) at motor, unseated pins in 

 

  motor harness connectors

 

• Check “Bk” for erratic CFM command (in 

 

   variable-speed applications)

 

• Check out system controls, Thermostat

 • 

Perform Moisture Check

• “Hunts” or “puffs” at 

• Does removing panel or filter reduce 

  high CFM (speed) 

  “puffing”?

 

 - Reduce restriction

 

 - Reduce max airflow

• Stays at low CFM 

• Check low voltage (Thermostat) wires and

  despite system call 

  connections

  for cool or heat CFM 

• Verify fan is not in delay mode; wait until 

 

   delay complete

 

• “R” missing/not connected at motor

 

• Perform motor/control replacement check

• Stays at high CFM 

• “R” missing/not connected at motor

 

• Is fan in delay mode? - wait until delay time

 

  complete

 

• Perform motor/control replacement check

• Blower won’t shut off 

• Current leakage from controls into G, Y or W?

 

  Check for Triac switched thermostat or solid-

 

  state relay

Excessive noise

 

• Determine if it’s air noise, cabinet, duct or

 

  motor noise; interview customer, if necessary

• Air noise 

• High static creating high blower speed?

 

 - Is airflow set properly?

 

 - Does removing filter cause blower to slow

 

   down?  Check filter 

 

 - Use low-pressure drop filter

 

 - Check/correct duct restrictions

Symptom

 

Cause/Procedure

• Noisy blower or cabinet

 • 

Check for loose blower housing, panels, etc.

 

• High static creating high blower speed?

 

  - Check for air whistling through seams in

 

     ducts, cabinets or panels

 

  - Check for cabinet/duct deformation

• “Hunts” or “puffs” at

 • 

Does removing panel or filter reduce

   high CFM (speed) 

   “puffing”?

 

  - Reduce restriction

 

  - Reduce max. airflow

Evidence of Moisture

• Motor failure or  

• Replace motor and 

Perform Moisture Check

  malfunction has occurred

  and moisture is present

• Evidence of moisture  

• 

Perform Moisture Check

  present inside air mover

Do

 

Don’t

• Check out motor, controls,

 • 

Automatically assume the motor is bad.

  wiring and connections 

  thoroughly before replacing

  motor

• Orient connectors down so  • Locate connectors above 7 and 4 o’clock

  water can’t get in 

   positions

 - Install “drip loops”

• Use authorized motor and  • Replace one motor or control model # with

  model #’s for replacement     another (unless an authorized replacement)

• Keep static pressure to a  

• Use high pressure drop filters some have 

½"

  

minimum: 

   H20 drop!

 - Recommend high 

• Use restricted returns

   efficiency, low static filters

 - Recommend keeping filters

   clean.

 - Design ductwork for min.

   static, max. comfort

 - Look for and recommend

   ductwork improvement,

   where necessary

• Size the equipment wisely  • Oversize system, then compensate with low

 

    airflow

• Check orientation before 

• Plug in power connector backwards

  inserting motor connectors  • Force plugs 

Moisture Check

• Connectors are oriented “down” (or as recommended by equipment

  manufacturer)

• Arrange harness with “drip loop” under motor

• Is condensate drain plugged?

• Check for low airflow (too much latent capacity)

• Check for undercharged condition

• Check and plug leaks in return ducts, cabinet

Comfort Check

• Check proper airflow settings

• Low static pressure for lowest noise

• Set low continuous-fan CFM

• Use humidistat and 2-speed cooling units

• Use zoning controls designed for ECM that regulate CFM

• Thermostat in bad location?

Содержание Q24A2DA

Страница 1: ...Inc Bryan Ohio 43506 www bardhvac com Manual No 2100 602A Supersedes 2100 602 Date 7 25 17 Q TECTM SERIES PACKAGED AIR CONDITIONER Models Q24A2DA Q24A2DB Q24A2DC Q30A2DA Q30A2DB Q30A2DC Q36A2DA Q36A2...

Страница 2: ...ic Heat Table 5 Table 2 Electrical Specifications 6 Table 3 Operating Voltage Range 20 Table 4 Wall Thermostats 22 Table 5A Troubleshooting 37 Table 5B Dehumidification Relay Logic Board 37 Table 6 Fa...

Страница 3: ...ummer Manual N Air Conditioning Low Pressure Low Velocity ACCA Manual D or Duct System Design Manual Q Winter and Summer Air Conditioning FOR MORE INFORMATION CONTACT THESE PUBLISHERS ACCA Air Conditi...

Страница 4: ...l and reheat if applicable VENTILATION OPTIONS X Barometric Fresh Air Damper Standard B Blank off Plate V Commercial Ventilator Motorized w Exhaust Spring Return P Commercial Ventilator Motorized w Ex...

Страница 5: ...08V 1 240V 1 208V 1 480V 3 240V 1 208V 1 240V 1 208V 1 480V 3 KW BTUH BTUH BTUH BTUH BTUH BTUH BTUH BTUH BTUH BTUH BTUH BTUH BTUH BTUH BTUH BTUH BTUH BTUH 5 0 16 380 12 290 16 380 12 290 6 0 20 500 15...

Страница 6: ...60 25 6 10 10 10 Q42A2DB0Z B06 B09 B15 230 208 3 1 1 1 1 26 26 35 53 35 35 35 60 8 8 8 6 10 10 10 10 Q42A2DC0Z C06 C09 C15 460 3 1 1 1 1 13 14 18 27 15 15 20 30 14 14 12 10 14 14 12 10 Q48A2DA0Z A05 A...

Страница 7: ...Manual 2100 602A Page 7 of 41 FIGURE 1 UNIT DIMENSIONS...

Страница 8: ...emoved to provide a place to hold the unit The unit can be slid forward on the skid until the front wheels hang over the edge of the skid See Figure 3 B The unit can be tipped forward and slid down th...

Страница 9: ...eparate equipment required to make up the entire air conditioning system should be carefully read before beginning the installation Note particularly Start Procedure and any tags and or labels attache...

Страница 10: ...Manual 2100 602A Page 10 of 41 FIGURE 6 DUCTED APPLICATION FIGURE 5 INSTALLATION WITH FREE BLOW PLENUM...

Страница 11: ...justable louvers on the front discharge grille For hot water coil option a QPBHWxx F for free blow or QPBHWxx D for ducted airflow is used When used with a ducted supply a QCX Cabinet Extension can be...

Страница 12: ...rom the wall When the side drain is used the plug must be removed and installed in the rear drain outlet The rear drain can be used with wall thickness of up to 10 inches where a water trap can be ins...

Страница 13: ...REAR DRAIN TOP VIEW WALL MAXIMUM 10 FOR REAR DRAIN COUPLINGS NOT SHOWN BUT RECOMMENDED FOR EASE OF REMOVABILITY FOR SERVICE SLEEVE DRAIN LINE WALL BRACKET UNIT FIGURE 10 STANDARD REAR DRAIN FIGURE 9 O...

Страница 14: ...Manual 2100 602A Page 14 of 41 MIS 2469 DRAIN BOX WALL SLEEVE OVERFLOW TUBE CAULK AROUND TUBE FIGURE 12A...

Страница 15: ...PLASTIC PIPE NIPPLE HORIZONTAL TO FLOOR TIGHTEN THREADS SO TEE IS THREADS APPLY TEFLON TAPE TO REAR DRAIN CONNECTION IN Q Tec PRODUCT 1 2 SLIP X 1 2 SLIP X 3 4 NPT TEE SUPPLIED WITH DRAIN BOX KIT PLU...

Страница 16: ...Manual 2100 602A Page 16 of 41 REMOVE KNOCK OUT FOR INDOOR DRAIN HOSE CONNECTOR MIS 2471 FIGURE 12C If Used...

Страница 17: ...RAIN PAN MOVE HOSE FROM ATTACHMENT IN LOWER DRAIN PAN AND SLIDE ONTO DRAIN BOX BARB FITTING SECURING WITH SUPPLIED CLAMP IF OUTDOOR PAN IS BYPASSED WILL REDUCE RISK OF ALGAE GROWTH IN THE OUTDOOR PAN...

Страница 18: ...le FIGURE 13A UNIT MOUNTING BOTTOM TRIM PIECE BOTTOM TRIM EXTENSION MOUNTING BRACKET SIDE TRIM 2 PCS SIDE TRIM 2 PCS CABINET SIDE PANEL ENLARGED VIEW OF MOUNTING BRACKET SHOWING SLEEVE TO CABINET ATTA...

Страница 19: ...eck both sides of the unit as it is being rolled to keep it centered in the sleeve Also check the alignment to the mounting brackets This unit must be level from side to side If adjustments are necess...

Страница 20: ...t Depending on the installed KW of electric heat there may be two field power circuits required If this is the case the unit serial plate will so indicate All models are suitable only for connection w...

Страница 21: ...at or cool modes to maintain the temperature set on the thermostat The CO2 controller will energize the vent option and the ID blower when the room CO2 levels rise over set level Default CO2 set point...

Страница 22: ...2 stage Cool 2 stage Heat Programmable Non Programmable Electronic HP or Conventional Auto or Manual changeover with Humidity and Occupancy Sensor BACnet CSB9E THO 3 stage Cool 3 stage Heat Programma...

Страница 23: ...for 2 stage electronic heat on 15 KW models operation and for Humidity Control output D Yo to be active 4 3 Must be configured for Heat Cool and No Economizer for proper 5 R C 6 W1 E Y1 D YO A G 12 4...

Страница 24: ...ED THERMOSTAT WIRING DIAGRAM E THERMOSTAT OPTION Red White Blue 9 D YO 10 Orange A 7 PART 8403 060 5 Black White G 3 Brown White 6 8 4102 074 11 R Y1 Plug 2 C 1 Yellow 4 2 12 Brown W1 E Temp and Humid...

Страница 25: ...hite I Thermostat Option Orange Red White Blue Out 6 Temp and Humidity Part 8403 060 5 Black White G 3 11 8 4102 075 A R Y1 Plug 2 C W2 1 Yellow 12 Purple White Brown 7 A Brown White 2 4 CO Controller...

Страница 26: ...WIRING DIAGRAM J OR K THERMOSTAT OPTION Y1 Orange A Blue 9 1 6 SC D W2 K CS9BE THOC 5 Black White G 3 Brown White 11 8 4102 077 4 R 10 Plug 2 C Red White Yellow 2 12 Purple White Brown 7 SC W1 E Temp...

Страница 27: ...e leaks and recharges R 410A refrigerant is close to being an azeotropic blend it behaves like a pure compound or single component refrigerant The remaining refrigerant charge in the system may be use...

Страница 28: ...prevent compressor damage due to phase reversal The phase monitor in this unit is equipped with two LEDs If the Y signal is present at the phase monitor and phases are correct the green LED will light...

Страница 29: ...lockout Regardless the state of the low pressure switch the contactor will reenergize after the delay on make time delay has expired If the low pressure switch remains open or opens again for longer t...

Страница 30: ...pected from the outside of the building by looking through the outdoor grille The mist eliminator can be serviced from the outside by using a vacuum cleaner The outdoor grille must be removed Use the...

Страница 31: ...te slide out of the QERV The mist eliminator can be seen through the opening in the back of the unit The mist eliminator must be raised up and the bottom can be pulled toward the front of the unit and...

Страница 32: ...Manual 2100 602A Page 32 of 41 FIGURE 21 FRESH AIR DAMPER REMOVAL MOUNTING SCREW...

Страница 33: ...Manual 2100 602A Page 33 of 41 FIGURE 22 QERV REMOVAL MOUNTING SCREWS FRONT FILL LOWER BLOWER ASSEMBLY POWER CONNECTOR POWER CONNECTORS...

Страница 34: ...valve located in the reheat coil return line It has a soft spring to hold the ball on the seat This will make the method of checking the ball freedom with a magnet difficult Refer to Figures 24 and 2...

Страница 35: ...Manual 2100 602A Page 35 of 41 FIGURE 24 AIR CONDITIONING MODE CIRCUIT DIAGRAM...

Страница 36: ...Manual 2100 602A Page 36 of 41 FIGURE 25 DEHUMIDIFICATION MODE CIRCUIT DIAGRAM...

Страница 37: ...terminal and within 10 seconds power should appear between CC C Remove speed up jumper after 10 seconds Contactor defective Check for open or shorted coil winding Replace contactor Motor defective Ch...

Страница 38: ...t s air noise cabinet duct or motor noise interview customer if necessary Air noise High static creating high blower speed Is airflow set properly Does removing filter cause blower to slow down Check...

Страница 39: ...ion d Add a drip loop to the cables so that water cannot enter the motor by draining down the cables Refer to Figure 26 The installation is now complete Reapply the AC power to the HVAC equipment and...

Страница 40: ...y ratings were determined by testing with this refrigerant charge quantity The following pressure tables show nominal pressures for the units Since many installation specific situations can affect the...

Страница 41: ...25 300 38 500 24 600 37 000 24 000 35 400 23 300 33 900 22 500 32 300 21 800 Q42A2D 75 DB 62 WB Total Cooling Sensible Cooling 40 400 29 500 39 000 29 000 37 600 28 500 36 200 27 800 34 800 27 300 33...

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