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Barco F70 Series, Руководство по обслуживанию

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723

–

0018 /02

F70

48

Part No

Description

Type

Qty. pr unit

502-0372-XX

Liquid Cooler

Closed pressurized system including: Radiator,
Pump, reservoir & tubing

’

s (FEP type).

3

Cooling of laser cluster

Two liquid cooling pumps are positioned on as shown below cooling the laser cluster directly.

Thermal phase change materiel ensures optimum transfer of heat from cluster to cooling system. Each
cooling pump connects via two hoses to radiators located on the right hand side of projector.

Image 8-3: Laser cluster cooling system

Cooling of the DMD.

The third liquid cooling pump is mounted on a heatsink, cooling the DMD assembly. The liquid cooling pump is
connected to a radiator mounted at the rear end of the projector.

8.3 Fans

The system consists of 9 fans each to provide cooling for its designated area.

RPM control of each fan is tightly enforced by the system processor via FPGA, and will adapt RPM based on
the temperature differential between air inlet and air outlet at any given time. Fan speed can be affected by the
mode the projector is running in (e. g. Quiet mode). To maximize lifetime and minimize stress on critical
components, the fan system runs idle when the projector is in standby (projector is shut off, but power is
applied). If a fan operates outside normal parameters (+/- 200 rpm) for more than 2 minutes, the system will
shut down and status LED will indicate thermal failure (red flash). After toggling mains power, the system may
be restarted and fan monitor (in service menu) activated to properly identify which fan is inoperative or
operating outside nominal values. All nominal RPM values are recorded in Desktop mode.

All nominal RPM values are recorded in Desktop mode at 25°C, 0m above sea level

8.3.1 Fan overview

Barco Part #

Description

Function

Quantity

Supplier descr.

535-0004-XX

119x119x25 Axial

Fan Inlet

2

D1225C12BBZP-85

535-0004-XX

119x119x25 Axial

Fan Outlet

3

D1225C12BBZP-85

504-0544-XX

Blower 70x20

Fan PW

1

E0720H12B7AP-75

504-0624-XX

Blower 127x31

Fan Optics

1

RE1331K12B5AP-28

504-0624-XX

Blower 127x31

Fan PSU

1

E1331K12B5AP-28

535-0001-XX

70x20 Axial

Fan PCB Scaler

1

ME70201V2-000U-G99

Thermal management system

Содержание F70 Series

Страница 1: ...ENABLING BRIGHT OUTCOMES Service manual F70...

Страница 2: ...ed office Barco NV President Kennedypark 35 8500 Kortrijk Belgium www barco com en support www barco com Barco Fredrikstad AS Habornveien 53 N 1630 Gamle Fredrikstad Norway Support fre barco com www b...

Страница 3: ...losion PCB 18 3 7 Precautions during lens shift 19 3 8 Laser Safety 19 3 9 Warning labels 19 4 DLP System General Description 21 4 1 GP7optical principle 22 4 2 The DMD Device 24 4 3 The Grayscale ima...

Страница 4: ...Lighting mirror Horizontal x Adjustment 60 10 4 Lighting Mirror Vertical y Adjustment 61 10 5 Focus Relay tube lens focus adjustment 61 10 6 Color Uniformity TI Loop mirrors adjustment 62 10 6 1 Color...

Страница 5: ...emoving the projector cover panels 105 17 3 1 Remove top cover 105 17 3 2 Remove the Rear Cover 106 17 3 3 Remove the front cover 107 17 3 4 Remove the right and left side cover 107 17 4 Removing peri...

Страница 6: ...11 PCB Thermal Hub Board 143 19 11 1 PCB Thermal Hub board 143 19 11 2 PCB Thermal hub complete assy removal 144 20 TI loop 145 20 1 General 146 20 2 Overview Engine assembly 146 20 3 Opening and com...

Страница 7: ...723 0018 02 F70 7 22 5 3 Reassemble the TIR prism 163 23 Prism Housing 165 23 1 Prism Housing 166...

Страница 8: ...723 0018 02 F70 8...

Страница 9: ...9 Overview Scope and limitations Copyright Trademarks Required Handtools 723 0018 02 F70 Introduction 1...

Страница 10: ...Barco 1 3 Trademarks Trademarks Brands and product names mentioned in this manual may be trademarks registered trademarks or copyrights of their respective holders All brands and product names mentio...

Страница 11: ...11 723 0018 02 F70 General safety 2...

Страница 12: ...qualified personnel All warnings on the projector and in the documentation manuals should be adhered to All instructions for operating and use of this equipment must be followed precisely All local in...

Страница 13: ...ed with high intensity light beams This product operates on mains voltage Do not open products without first unplugging the power cord It is advised against operating the product with housing top off...

Страница 14: ...723 0018 02 F70 14 General safety...

Страница 15: ...NING to service personnel After operation of the protective device the equipment is still under voltage if it is connected to an IT power distribution system 723 0018 02 F70 Important Safety Instructi...

Страница 16: ...id or solid object fall into the cabinet unplug the set and have it checked by qualified service personnel before resuming operations Do not disassemble this projector always take it to an authorized...

Страница 17: ...ion and out of direct sun light Never expose the projector to rain or moisture In the event of fire use sand CO2 or dry powder fire extinguishers Never use water on an electrical fire Always have serv...

Страница 18: ...to change other control settings not specially discussed in this manual can lead to permanent damage to the projector and cancellation of the warranty Unplug this product from the wall outlet and ref...

Страница 19: ...order to protect persons and environment Laser radiation is defined as harmful to persons and objects and must be handled according to instructions given All power must be switched off during service...

Страница 20: ...723 0018 02 F70 20 Image 3 2 Image 3 3 High voltage warning Located on spots where precautions must be taken Important Safety Instructions...

Страница 21: ...21 723 0018 02 F70 DLP System General Description 4...

Страница 22: ...using mirrors and a focusing lens The light is focused on a static diffuser placed just before the entrance of a glass integrating rod The scattered light is then reflected multiple times in the inte...

Страница 23: ...ch illumination path and a hollow integrating rod combining the two seamlessly This exit surface is imaged onto the DMD using traditional relay optics and TIR prism To create Red and Green color a col...

Страница 24: ...technology The F70 90 DMD chip is part of the Texas Instrument DLP9000 family and features over 4 million micromirrors on each chip offering a dazzling high resolution 2560 x 1600 WQXGA array 4 3 The...

Страница 25: ...are not seen in the image instead they see the projected image as a full and correct color image 4 5 Single chip DLP projection system Single chip DLP projection system Image 4 7 Televisions home the...

Страница 26: ...723 0018 02 F70 26 DLP System General Description...

Страница 27: ...ness single chip laser phosphor projector The electronics system is based on the Barco Pulse processing platform which offers advanced functionality such as pixel shift and complex warp and blend adju...

Страница 28: ...the matrix below is listed the different PCB s and their main tasks In order to localize a malfunction in the projector it is an advantage to know which function that is controlled by which PCB Togeth...

Страница 29: ...Keypad LCD PW PWR PWR Laser Driver 0 1 DMD Inlet sensor CW Laser Bank 4 6 Laser Bank 1 3 IR Top DP Sensor NTC Peltier LED IR_R USB Trigger Fan Optics Fan PSU IR Front Fan 5 Pump 1 3 Pump5 fan M_Iris...

Страница 30: ...ASH SPI 128MB FLASH SPI USB 1 OTG Trigger Out 1 2 Internal SPI buses Internal I2C bus structure ECO MODE Controller DC DC Internal Clock Distribution Internal Reset Structure DC DC Thermal Hub USB DMD...

Страница 31: ...SU Main J5 PCB Main J1 PCB Hub J11 PCB Main J38 PCB Hub J12 J4 PCB LD J2 J63 1 and 2 J2 534 0061 00 395 Comm ph Wheel 1 PCB Main J53 PCB CW Board J1 534 0062 00 395 Comm Trigger and USB 1 PCB Hub J10...

Страница 32: ...hermal DMD 1 PCB Main J12 Switch Thermal DMD 535 0007 00 395 Cable IR LED 1 PCB Hub J5 IR LED 534 0073 00 395 Branch Pump Laser 534 0072 00 395 Power Laser 1 1 Comment Connections will be self explana...

Страница 33: ...g that the system is not damaged if the internal temperature exceeds normal temperature range The safety loop was introduced as an additional Hardware safety requirement in new projectors around 2010...

Страница 34: ...to each laser bank and on each driver output on the laser driver boards The software will monitor the data from this NTC s continuously and by an error a failure message will occur that defines the er...

Страница 35: ...er board0 bank0 error input Laser Cluster Left e20400 environment laser board0 bank1 error input Laser Cluster Left e20400 environment laser board0 bank2 error input Laser Cluster Left e20400 environm...

Страница 36: ...723 0018 02 F70 36 GP7 system functional description...

Страница 37: ...able below The GP7 Low Frequency Maintenance LFM schedule has 2 main service intervals 20 000 hours and 40 000 hours Complete service kits are available for purchase The components listed in the 20 00...

Страница 38: ...0001 xx GP6 GP7 Laser Cluster Blue 1 R9801430 GP6 7 CW cassette Brightness 1 R9801431 GP6 GP7 Color wheel cassette Color 1 R9801432 GP6 GP7 Phosphor Wheel 1 R9801433 GP6 7 Dumpl XPS Actuator assy 1 Pi...

Страница 39: ...00 hour kit Available complete service kits 40000 hour service Component Consisting of Kit needed pr service Kit art no GP7 Cooling Kit 40K hrs Fan Axial 119x25 5 pcs Liquid cooler 3 pcs 1 R9802228 GP...

Страница 40: ...723 0018 02 F70 40 GP7 periodic maintenance...

Страница 41: ...key Remote Control or the arrow key on the keypad until this menu appears Then use the arrow keys and the confirm key to navigate in the menu The different choices in the menu are mainly self explanat...

Страница 42: ...ce code 132912 using the arrow keys to select the numbers and confirm each number by the confirm key When the complete code is entered select Return and OK Image 7 3 When inside the Service menu this...

Страница 43: ...723 0018 02 F70 43 Image 7 4 7 2 Troubleshooting tools The Barco Prospector application can be used for troubleshooting and diagnostics OSD display menu...

Страница 44: ...723 0018 02 F70 44 OSD display menu...

Страница 45: ...45 About The Thermal Management System consists of three sub systems designed to provide cooling and status monitoring for the projector 723 0018 02 F70 Thermal management system 8...

Страница 46: ...enance procedures Cooling of the DMD and laser clusters is achieved using system consisting of fans liquid cooling pump system and heatsink module The power supply unit laser drivers and optics is coo...

Страница 47: ...liquid cooling Peltier Main rear Peltier control Main Power Suply Laser Power level Dew point sensor Fan Inlet 1 Fan Inlet 2 Fan Outlet 1 Fan Outlet 2 Fan Outlet 3 DMD PUMP 2 liquid cooling PUMP 3 DM...

Страница 48: ...n the temperature differential between air inlet and air outlet at any given time Fan speed can be affected by the mode the projector is running in e g Quiet mode To maximize lifetime and minimize str...

Страница 49: ...art Number Description Approx Nominal RPM 25degC 0m asl 504 0544 xx 380 Fan Lamp 3950 8 3 4 Fan Optics Radial Fan pulls air from the rest of the system blowing air to the critical optical components T...

Страница 50: ...Part Number Description Approx Nominal RPM 25degC 0m asl 504 0001 xx Fan 70x20 Axial 2150 Pin 1 12V DC RED Pin 2 TACHO YELLOW Pin 3 GND BLACK 8 3 7 Fan and pump Numbering and location Image 8 4 Therma...

Страница 51: ...DMD Cooling The DMD chip is cooled by a thermoelectric system consisting of a heatsink and a liquid cooler system transporting the heat to the radiator fan area A heatsink is used to disperse the heat...

Страница 52: ...settings and lifetime settings charts may vary due to different operation conditions including mounting position saturation of filters if optional dust filter is installed and filter saturation senso...

Страница 53: ...723 0018 02 F70 53 Long Lifetime setting 0m asl Image 8 7 Thermal management system...

Страница 54: ...723 0018 02 F70 54 Thermal management system...

Страница 55: ...55 Refer to User Manual for details regarding available lenses lens replacement and handling 723 0018 02 F70 Lenses and adjustment 9...

Страница 56: ...mechanically lens lock is performed If not the shift mechanism will be possible destructed if lens shift accidentally is performed when the mechanism is mechanically locked 1 Adjust the lens shift by...

Страница 57: ...reen circles in the illustration below Tighten the screws with a sufficient torque according to good workmanship No torque value specified The green circles indicate the lock for the vertical shift an...

Страница 58: ...723 0018 02 F70 58 Lenses and adjustment...

Страница 59: ...59 723 0018 02 F70 Optical adjustments 10...

Страница 60: ...ustment of the TI Loop mirror All these elements contribute towards providing the brightest sharpest and most uniform image as possible in this class of projection 10 2 Lighting Mirror adjustment Loca...

Страница 61: ...djustment Adjust NUBs A B until the edges of both bands are visible in the projected image See above picture A Turn stub screw counter clockwise to loosen 1 Adjust by pushing stub laterally up down 2...

Страница 62: ...be attempted unless absolutely needed The upper left screw 1 adjusts the Horizontal X uniformity while the right screw 2 is for Vertical uniformity Y Adjust by eye until you are satisfied or measure w...

Страница 63: ...l as a reduced appearance of movement artefacts caused by the inherent sequential colors of DLP systems This color wheel has a Red Green Red Green segmentation which contributes positively against mov...

Страница 64: ...turbance are observed on the screen This disturbance is identified by horizontal orange yellow lines on the screen This distortion is attempted visualized in figure Picture distortion 2 To find the ex...

Страница 65: ...723 0018 02 F70 65 Image 11 2 Picture distortion Colorwheels...

Страница 66: ...723 0018 02 F70 66 Colorwheels...

Страница 67: ...67 723 0018 02 F70 Phosphor wheel 12...

Страница 68: ...The following screen will appear you are now working in Prospector Image 12 1 12 3 Calibrating the phosphor wheel The calibration of the Phosphor wheels is performed via the Prospector application in...

Страница 69: ...act point where the test picture starts to change 6 Note down the value to the right of the slider 7 Move the slider to the right until the picture starts to change again Repeat the left and right mov...

Страница 70: ...723 0018 02 F70 70 Phosphor wheel...

Страница 71: ...71 723 0018 02 F70 Laser pulsing adjustment 13...

Страница 72: ...it if s lower than 0 329 The goal is to set the laser pulse value so that the white ypoint is 0 329 6 Go back to the native RealColor P7 menu item and update the x and y value for white to match the v...

Страница 73: ...procedure for Green and Blue Note Do not use C1 if you use brilliant color video mode C1 is used only if you use brilliant color native mode You have now defined the projector the projector now know...

Страница 74: ...723 0018 02 F70 74 Laser pulsing adjustment...

Страница 75: ...75 Overview XPS actuator replacement Calibrating the XPS actuator 723 0018 02 F70 XPS actuator 14...

Страница 76: ...r later calibration of the replacement part Image 14 1 XPS actuator assembly Image 14 2 Location of the actuator label 2 Disconnect the actuator cable 3 Refer to chapter Lens shift assembly and optica...

Страница 77: ...ance to the same value as on the new XPS actuator Observe the cross pattern in the test picture You have to be close up to the screen to observe this The XPR cross test picture is only available when...

Страница 78: ...723 0018 02 F70 78 XPR Cross Test pattern views Optimal Center Cross position in 4K WQXGA Mode Center cross position in 4K WQXGA Mode with gain out of adjustment Image 14 6 XPS actuator...

Страница 79: ...79 Image 15 1 723 0018 02 F70 Power Supply Unit PSU 15...

Страница 80: ...ers Below is the specified output voltage and output current capacity of each converter Connector output Output name Voltage level Capacity Mainboard 11 5V_STB 11 55V 2 6 0 4A Mainboard 12V_1 12 37V 3...

Страница 81: ...2V 1_GND Pin 8 12V 1_GND Pin 9 11 5V_STB_GND Pin 10 SGND Shield GND Image 15 3 15 5 Thermal Hub Connector J3 PIN number Output name Molex Microfit SEEN FROM ABOVE Pin 1 12V 2 Pin 2 12V 2 Pin 3 12V 2_G...

Страница 82: ...lue representing the level is available on channel VIN2 on the I2C A D ADC128D818CIMTon the I2C address ox1D 7 bit address This is used to decide if the projector is operating on 115V AC or 230V AC ra...

Страница 83: ...83 723 0018 02 F70 Troubleshooting 16...

Страница 84: ...res below show the failure matrix and the location of the different LED s 16 2 1 Thermal Hub Board LED s Thermal Hub board failure indications Ref Des Component No Function Failure Illumination color...

Страница 85: ...ltage outside spec DS24 Supply voltage fail 0V9 Red 0V9_GXB Voltage outside spec DS25 Supply voltage fail 1V0 Red 1V0 Voltage outside spec DS26 Supply voltage fail 1V8 Red 1V8_GXB Voltage outside spec...

Страница 86: ...Available Diagnostic Tools 16 3 1 Prospector Notifications in Pulse Prospector PROSPECTOR internal web interface which provides a real time operation overview including voltage levels temperatures fa...

Страница 87: ...Pressing ok clears the notification Has a timeout 16 3 5 LCD Notifications in LCD When OSD in not active and LCD is active Pressing ok clears the notification Has a timeout 16 4 Troubleshooting About...

Страница 88: ...Category Category Description S System L Illumination Light Source E Mainboard Thermal Hub Laser Driver Board SMPS PSU Formatter Color wheel B Board detection I Input Physical location Indicates the...

Страница 89: ...the troubleshooting list below 16 4 2 Troubleshooting checklist Code E0000000 Environment temperature too low Error Situation Solution Ambient temperature too low Make sure the projector operates with...

Страница 90: ...ure that environmental conditions comply with the operation requirements of the projector See installation manual of the projector for detailed installation requirements Code E0000700 Humidity too low...

Страница 91: ...101 LaserDriver A bank 1 temperature exceeded Code E1100201 LaserDriver A heatsink 2 temperature exceeded Error For this error the same troubleshooting table can be applied to as for code E1000201 Las...

Страница 92: ...E1400201 LaserDriver A heatsink 5 temperature exceeded Error For this error the same troubleshooting table can be applied to as for code E1000201 LaserDriver A heatsink 1 temperature exceeded Code E1...

Страница 93: ...100300 LaserDriver B bank 2 temperature reading failure Error For this error the same troubleshooting table can be applied to as for code E1000300 LaserDriver A bank 1 temperature reading failure Code...

Страница 94: ...mal hub board Damaged pump Replace the DMD cooling assembly Code E4000100 Pump 2 speed too low Error Situation Solution Pump 2 Light Source not running at expected speed Check whether the pump is prop...

Страница 95: ...he fan from the radiator assembly and verify if the fan is not blocked Wiring issue Check the connection towards the thermal hub board If problem persists replace the fan Fan end of life Replace the f...

Страница 96: ...mains voltage too high Check if the power cord correctly plug into the power input socket of the projector and if it is correctly plug into a grounded AC outlet Code E9000100 PSU Mainboard 12V low li...

Страница 97: ...of the PSU Heatsink1 temp too high Verify if the fan is not blocked Check the fan wiring Replace the PSU See service procedure Code E9000601 PSU Heatsink2 temperature exceeded Error Situation Solutio...

Страница 98: ...nloaded from my barco com Please refer to the chapter dedicated to the download of the Projector Toolset in the Installation manual Start up the software go to the service module then use buttons extr...

Страница 99: ...ins only the system logs per date Notification log Log03 The notification 0 log shows you a preview of the service log also named notifications0 and included in the standard logfile Image 16 6 Native...

Страница 100: ...aced in the Application Software area How to generate Log file 1 Download the app PulseLogExtractor zip from www barco com 2 Unzip the file package and copy the file called LogExtractor fw to the root...

Страница 101: ...ormat timestamp xxxx xx xxxxx xx xx xxxxxxz code xxxxx severity xxxx message xxxxxxxxxxxxxxxxxxxxx Where timestamp xxxx xx xxxxx xx xx xxxxxxz the time when the event occurred code xxxxx unique numeri...

Страница 102: ...723 0018 02 F70 102 Troubleshooting...

Страница 103: ...103 This section describes which parts need to be removed in order to access faulty parts 723 0018 02 F70 Assembly hierarchy 17...

Страница 104: ...723 0018 02 F70 104 Image 17 1 Assembly hierarchy...

Страница 105: ...n a charge DC Power supply Laser Driver Take care when removing the cluster module In the unlikely event that the bulb ruptures small glass fragments may be generated The cluster module is designed to...

Страница 106: ...ow 2 Remove 4 screws TX10 M3x8 w Lockwasher securing rear cover to IO bracket indicated with 2 in the figure below 3 Remove 2 screws on top of the cabinet indicated with 3 in the figure below If not a...

Страница 107: ...remove the front cover from its position by pulling it slightly back and upwards Image 17 5 Lens gasket release 1 1 2 1 2 Image 17 6 Front cover removal 17 3 4 Remove the right and left side cover 1...

Страница 108: ...hapter 19 1 1 2 1 Disconnect the Flex Cable from PCB main J20 by gently lifting up the tab on the connector and remove cable from the connector 3 2 Disconnect PwrKeybpoard cable from PCB main J19 Note...

Страница 109: ...rrow Location of the IR Receiver board Image 17 12 Observe the tab Image 17 13 17 4 3 PCB Front USB Trigger board 1 Release the two screws TX10 M3x8 W Lockwasher 2 Gently pull out the card and release...

Страница 110: ...nsure the switch is placed flat on bracket floor with the two side locks properly holding the switch Switch connects to PCB Main J13 17 4 6 PCB Temp sensor board 1 Inlet Removing complete PCB Main Ass...

Страница 111: ...02 F70 111 Image 17 19 Release 5 screws Remove 2 screws which holds the fan bracket and pull the bracket out Release the cable Image 17 20 Release the screw and remove the Temp sensor board Assembly h...

Страница 112: ...T8 M2 5x6 The sensor PCB is identical to below PCB Inlet sensor 504 0609 XX GP6 PCB Temp Pres Hum Board Image 17 22 17 4 7 PCB temp sensor board 2 Outlet This PCB is located underneath the PCB main P...

Страница 113: ...723 0018 02 F70 113 Image 17 23 Assembly hierarchy...

Страница 114: ...723 0018 02 F70 114 Assembly hierarchy...

Страница 115: ...115 723 0018 02 F70 Scheduled operations 18...

Страница 116: ...Fan Phosphor wheel 1 535 0001 xx Fan 70x20 Axial Fan PCB scaler 1 R9801430 GP6 GP7 Laser Cluster Blue 1 R9801431 GP6 GP7 CW cassette Bightness 1 R9801432 GP6 GP7Color wheel cassette Color 1 R9801433 G...

Страница 117: ...Assembly and disconnect the HDMI connector and the power cable Image 18 3 Image 18 4 18 2 2 Fan Phosphor wheel 1 Remove the 2 screws holding the PW duct bracket in place Tx10 M3X6 Image 18 5 2 Lift f...

Страница 118: ...elease 3 captive screws to open CW cover 3 Release 3 captive screws to release CW Image 18 7 Image 18 8 4 Cut and remove cable tie holding HDMI cable in place disconnect cable 5 Carefully pull out col...

Страница 119: ...e must be mounted securing HDMI cable in connector 6 5 When PSU is mounted back in unit make sure all 4 cables are guided through cable guide in base plate Image 18 12 18 2 5 Fan PSU Fan PSU is locate...

Страница 120: ...n cable 18 2 6 Fan PCB Scaler Access to fan provides that right side panel is removed Disassemble 1 1 Release 8 screws TX10 M3x8 w washer to remove Bracket Main Board TOP in order to access fan connec...

Страница 121: ...18 2 7 Fan Optics Access to fan provides that top front and left side covers have been removed 1 Remove 2 screws TX20 M4x10 W washer releasing Fan assembly from base plate 2 Remove USB Trigger board f...

Страница 122: ...orm products have one laser cluster which provide blue laser light to the projection system Laser cluster shall also be replaced after 20K hrs and requires that its two cooling pumps 40K hrs are disco...

Страница 123: ...33 18 2 9 Remove the Liquid cooling pumps on Laser Cluster 1 Disconnect 2 communication cables coming from Liquid cooling pumps on Bracket Core Top indicated with green circles below 2 Release two scr...

Страница 124: ...bend loose the pump from laser cluster with flat screwdriver Image 18 23 It may be necessary to pre heat laser cluster in order for pump to loosen If so use an adjustable heat gun set to 80 C 176 F P...

Страница 125: ...ors on the laser cluster indicated by green ovals in the picture Image 18 25 2 Loosen but do not unscrew fully the two screws Tx20 M50x45 and carefully lift out the laser cluster It is recommended to...

Страница 126: ...sible to rotate it vertically when it is in correct position 4 Tighten up the clamps on each side and ensure correct position and fit also for the clamps 18 2 11 Cleaning the cooling pump surface 1 1...

Страница 127: ...stic card to make the new gasket stick properly 4 4 Remove the thin plastic film from new gaskets and mount cooling pump to the Laser cluster 5 5 Tighten screws in diagonal sequence Image 18 30 Image...

Страница 128: ...ising the following parts 2 Cooling pumps 2 radiators cooling the laser cluster 1 pump radiator cooling the DMD 3 fans for cooling above 3 radiators 18 3 1 Liquid cooling system generic handling instr...

Страница 129: ...main 1 3 2 Image 18 35 Fan1 Connects to PCB Main Conn J65 Fan2 Connects to PCB Main Conn J64 Fan2 Connects to PCB Main Conn J25 18 3 3 Fan Inlet 1 Remove 6 screws TX10 M3x6 W Lockw releasing radiator...

Страница 130: ...oling the laser cluster and one cooling the DMD A thermal conductive gasket is used between the pump and the cluster ensuring good thermal connection Laser cluster pumps Follow instructions as describ...

Страница 131: ...18 3 5 Liquid cooling pump for DMD 1 Release 3 screws TX20 at right hand side of exhaust fan frame 2 Release 2 screws TX20 throug left aluminum frame and lift out frame including fans Image 18 41 Imag...

Страница 132: ...pump 7 Remove the protection film on new pump assembling in reverse order Image 18 45 18 3 6 Cleaning the cooling pump surface It is important to perform the cleaning and gasket replacement procedure...

Страница 133: ...133 This section outlines replacement of parts without any pre defined life cycle 723 0018 02 F70 Technical operations 19...

Страница 134: ...Remove 4 screws securing the PCB incl IO bracket to bottom bracket 5 Disconnect all cables and gently remove PCB 6 Note that the following steps is only valid when the PCB must be replaced The IO bra...

Страница 135: ...ansferred from original PCB main over to the new replacement board 19 1 2 PCB Main assembly removal In order to access TI loop laser drivers etc PCB main can be removed mounted in Bracket main bottom...

Страница 136: ...sy This is also necessary if one of the Laser drivers are faulty and needs to be replaced 1 1 Disconnect all cables before lifting out cage a 3 3 Cables to Laser Cluster b 2 USB communication cables c...

Страница 137: ...st first be separated completely from core engine before split down further accessing DMD DMD board and CLGA and DMD heatsink elements 1 Remove the liquid cooling pump as described above in section d...

Страница 138: ...backer plate 3 Remove 4 spacers 4mm hex and release the DMD board Image 19 12 Note Plastic insulation film is applied to the DMD backer plate Film must be facing the DMD board 19 5 CLGA DMD About The...

Страница 139: ...Note Always mount CLGA with DMD back onto heatsink assy with correct orientation as shown in illustration above The text on the back of DMD should be readable 19 6 Re assembly after PCB DMD or DMD CL...

Страница 140: ...MD Peltier cooling system is split in two assemblies each available for service GP7Heatsink DMD FRONT ASSY GP7 Heatsink DMD REAR ASSY Image 19 15 Image 19 16 Unlike the GP6 platform the GP7 has only t...

Страница 141: ...GP7 Heatsink DMD Front Assembly Image 19 18 GP7 Heatsink DMD Rear Ass 19 9 Remove the Laser Interface The Laser Interface must be swapped as a complete assy in the unlikely event of ROD or diffusor d...

Страница 142: ...loop The interface will fall in to a track and will not be possible to rotate vertically when it is in correct position The line between the interface and the TI Loop will be narrow and paralell Hold...

Страница 143: ...M3x6 and remove Bracket Hub Top 4 Remove 8 screws Tx10 M3x10 disconnect all cables and remove the board Image 19 22 Image 19 23 Cable overview from clockwise as shown in figure below 1 CLO F90 4K only...

Страница 144: ...SU 17 Fan In 4 36 FAN DRV Laser driver 18 Fan In 5 37 FanOpt Optics 19 LedIR R FS90 only 38 USB Trig 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 11 35 36...

Страница 145: ...and proper handling of the components inside the module Use rubber finger cots while handling optical components to avoid staining or otherwise damaging optical coating Imprints from the unprotected...

Страница 146: ...Engine assembly Laser Cluster Laser cluster connectors CLO Color Wheel Phosphor wheel Thermal Switch Peltier Front IR LED Fan Thermal Switch Iris TI Loop DMD Assy Pixel Shift Assy Image 20 1 20 3 Open...

Страница 147: ...rrel Phosphor lens 3 Blue depolarizer 4 Mirror blue roundabout 5 Blue loop lens 3 6 Blue loop lens 4 7 Diffuser blue loop 8 RGBY Converging lens 20 3 3 Dichroic Filter B Y 1 Gently lift out the mirror...

Страница 148: ...4 Mount the lens back in the trace in Engine Blue Loop bottom see picture Image 20 5 Image 20 6 20 3 5 Mirrors Blue 1 Use the wedges to gently pull out the blue mirrors The red mark on the blue mirror...

Страница 149: ...3 Lift out the lens Image 20 8 Note The Blue Loop lenses are NOT directional 20 3 7 390 Blue Loop Lens 4 1 Remove screw Tx08 M2 5x6 2 Remove the clip holding lens in place 3 Lift out the lens Note Th...

Страница 150: ...Location of the converging lenses To get access to the converging lenses the TI loop must be released and pulled out At this point the TI loop is actually mechanical released but in order to pull it...

Страница 151: ...ns 3 3 Assemble in reverse order Image 20 12 Image 20 13 Image 20 14 Converging Lens Exit 1 Release two screws TX20 m50X45 holding the Dow Tail clamps This releases the TI loop form the Illumination E...

Страница 152: ...a rectangular frame before the Illumination Engine 1 Remove 4 screws TX10 M3x8 and remove rod cover 2 Remove 1 screw TX10 M3x8 remove clip ROD and finally the rod Image 20 17 Image 20 18 Do NOT touch...

Страница 153: ...n be removed without removing illumination engine Adjustable mirror and CLO can only be accessed after removing the complete engine core including lens shift Preparations To facilitate the operations...

Страница 154: ...B Thermal HUB conn J4 Note This cable is not present on newer models of the F70 Projector Image 21 2 3 Remove 2 screws and release Iris assembly from the cover Image 21 3 21 2 Relay tube assembly 1 1...

Страница 155: ...t Light Output Tool needed This operation requires a special tool see picture below Image 21 6 Procedure 1 Remove Fan Optics see above 2 Remove 4 screws Tx10 M3x6 securing the PCB to the CLO holder PC...

Страница 156: ...d lift out mirror assembly Use the same tool as for the CLO removal 2 2 To release mirror push mirror towards the clips to release mirror from the two retainers The rear side of mirror has a bluish re...

Страница 157: ...ion Only the following components are separately available Partnumber complete Lens shift assembly 950 0003 1 400 0909 xx Lens shift Motors 2 534 0031 xx Lens position sensors 390 Sensor Optical End H...

Страница 158: ...embly provides that the lens shift mechanism is centered If lens shift needs to come out see Lens shift assembly and optical actuator page 160 Dependent on the position of the lens shift mechanism it...

Страница 159: ...emove 4 screws M3x8 Tx10 to release lens shift motor from holder Motor for horizontal shift left connects to PCB lens hub connector J1 Motor for vertical shift lower connects to PCB lens hub connector...

Страница 160: ...to PCB Lens Hub J7 Top PCB is responsible for logical communication storing of lens positions Next EN6x series lens generation Connects to PCB lens Hub J40 Image 22 5 22 4 Lens shift assembly and opt...

Страница 161: ...ly to the base plate and remove the complete assy Image 22 7 Image 22 8 4 With the lens shift assembly removed the GP6 7 Dumpl XPS Actuator assy is loose and can be removed Note See XPS actuator page...

Страница 162: ...n gloves or finger nuts whenever handling the TIR prism 22 5 1 Remove the TIR prism 1 Remove 4 screws TX8 M2 5x6 2 Carefully pull out the Prism Clip Prism using a flat screwdriver Image 22 10 Image 22...

Страница 163: ...ely dirty use a nonabrasive optical wipe and optical cleaning solvent to clear the surface Image 22 13 22 5 3 Reassemble the TIR prism 1 Insert the prism in the engine housing 2 Gravity naturally plac...

Страница 164: ...723 0018 02 F70 164 Image 22 14 Lens shift assembly...

Страница 165: ...165 723 0018 02 F70 Prism Housing 23...

Страница 166: ...Gently remove complete bellow and lens ring the lens shift cable is routed via the bellow and must be disconnected 3 Remove 4 screws TX20 M4x12 available from inside engine Image 23 1 Image 23 2 4 Re...

Страница 167: ...723 0018 02 F70 167 Image 23 5 Prism Housing...

Страница 168: ...Barco Fredrikstad AS Habornveien 53 N 1630 Gamle Fredrikstad Norway Registered office Barco NV President Kennedypark 35 8500 Kortrijk Belgium www barco com 723 0018 02 2019 04 24...

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