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1 System Overview

1.1 System Overview for the DXM150-B1

Banner's DXM Logic Controller integrates Banner's wireless radio, cellular connectivity, and local I/O to provide a platform for

the Industrial Internet of Things (IIoT). Various combinations of I/O and connectivity are available based on the different

models.

Figure 1. DXM150-B1 system overview

Connectivity

Cellular

Sure Cross Radios

Ethernet

USB

RS-485 Master

RS-485 Slave

RS-232

User Interface

LCD Screen

LED Indicators

I/O

Universal Inputs

Discrete Outputs

Courtesy Power

Isolated Inputs

Relay Outputs

Logic Controller

Action Rules

Programming Language

Scheduler

Push to the Cloud

Data Logging

SMS and Email

SMS Control

Inputs/Outputs

—On-board universal and programmable I/O ports connect to local sensors, indicators, and control

equipment.

•

Universal Inputs

•

Discrete outputs

•

Courtesy power

•

Switch power

•

Isolated inputs

•

Relay outputs

•

Battery backup

•

Solar controller

Connectivity

—The DXM's wired and wireless connectivity options make it easy to share data between local and remote

equipment. The cellular modem option eliminates the need for IT infrastructures to connect remote equipment for sensing

and control. The integrated Sure Cross

wireless radio enables Modbus connectivity to remote sensors, indicators, and

control equipment.

Wired Connectivity

Ethernet: Modbus/TCP or Ethernet/IP

Field Bus: Modbus RS-485 Master/Slave

Wireless Connectivity

Sure Cross Wireless Radio: DX80 900 MHz, DX80 2.4 GHz,
MultiHop 900 MHz, or MultiHop 2.4 GHz

Cellular modem: CDMA (Verizon), GSM 3G, LTE (Verizon)

Logic Controller

—Program the DXM's logic controller using action rules and/or ScriptBasic language, which can execute

concurrently. The control functions allow freedom when creating custom sensing and control sequences. The logic controller

supports the Modbus protocol standards for data management, ensuring seamless integration with existing automation

systems.

Action Rules

Supports simple logic, arithmetic and thresholding

Use for low complexity solutions

SMS text message Notifications

E-mail Notifications

Push data on conditions

Text Programming Language

ScriptBasic

Use when Action Rules cannot supply a solution

Scheduler

Time/calendar-based events

Astronomical clock

Data Logging

Cyclic Data/Event logging

E-mail log files

SMS Commanding

Read/Write Local Registers

Upload data to the cloud-based data service

Reboot controller

Sure Cross

DXM150 and 1500-Bx Wireless Controllers

www.bannerengineering.com - Tel: + 1 888 373 6767

Содержание Sure Cross DXM150-Bx

Страница 2: ... DXM150 B1 and DXM1500 B1 26 5 2 Board Connections for the DXM150 B2 and DXM1500 B2 27 5 3 DIP Switches for the I O Board 28 5 4 Setting the Modbus Slave ID on the I O Base Board 28 5 5 I O Board Jumpers 29 5 6 Applying Power to the B1 Models 29 5 7 Applying Power to the B2 or S2 Models 30 5 8 Connecting a Battery 30 5 9 Supplying Power from a Solar Panel 30 5 10 Connecting the Communication Pins ...

Страница 3: ...l 61 8 6 6 Define Log File Parameters for Emailing Log Files 61 8 7 Ethernet and Cellular Push Retries 62 8 7 1 Ethernet Push Retries 62 8 7 2 Cellular Push Retries 62 8 7 3 Event Action Rule or Log File Push Retries 62 8 7 4 Email and Text Message Push Retries 63 9 Additional Information 64 9 1 Working with Modbus Devices 64 9 1 1 Assigning Modbus Slave IDs 64 9 1 2 Wireless and Wired Devices 65 ...

Страница 4: ...3 Product Support and Maintenance 90 13 1 File System and Archive Process 90 13 2 DXM150 Documentation 91 13 3 DXM1500 Documentation 91 13 4 DXM Support Policy 91 13 4 1 Firmware Updates 91 13 4 2 Website Information 91 13 4 3 Feature Requests 92 13 4 4 Potential DXM Issues 92 13 4 5 DXM Security 92 13 5 FCC and ISED Certification 900 MHz 1 Watt Radios 92 13 6 FCC and ISED Certification 2 4GHz 93 ...

Страница 5: ...quipment for sensing and control The integrated Sure Cross wireless radio enables Modbus connectivity to remote sensors indicators and control equipment Wired Connectivity Ethernet Modbus TCP or Ethernet IP Field Bus Modbus RS 485 Master Slave Wireless Connectivity Sure Cross Wireless Radio DX80 900 MHz DX80 2 4 GHz MultiHop 900 MHz or MultiHop 2 4 GHz Cellular modem CDMA Verizon GSM 3G LTE Verizo...

Страница 6: ...sal and programmable I O ports connect to local sensors indicators and control equipment Universal Inputs Analog outputs PNP NPN outputs Isolated inputs Courtesy power Battery backup Solar controller Connectivity The DXM s wired and wireless connectivity options make it easy to share data between local and remote equipment The cellular modem option eliminates the need for IT infrastructures to con...

Страница 7: ... Overview for the DXM1500 B1 Banner s DXM Logic Controller integrates Banner s wireless radio cellular connectivity and local I O to provide a platform for the Industrial Internet of Things IIoT Figure 3 DXM1500 B1 system overview Connectivity Cellular Sure Cross Radios Ethernet USB RS 485 Master RS 485 Slave RS 232 User Interface LCD Screen LED Indicators I O Universal Inputs Discrete Outputs Cou...

Страница 8: ...ptional scaling error conditions and the ability to activate a read rule Cyclical or Change of State Write rules to wireless devices or local wired Modbus devices with scaling Modbus TCP Master Read or Write rules for external devices on the network Action Rules Thresholds IF THEN ELSE with timers minimum on off time and logging options Math Logic Rules arithmetic and bitwise operators Control Log...

Страница 9: ...d universal and programmable I O ports connect to local sensors indicators and control equipment Universal Inputs Discrete outputs Courtesy power Battery backup Solar controller Connectivity The DXM s wired and wireless connectivity options make it easy to share data between local and remote equipment The cellular modem option eliminates the need for IT infrastructures to connect remote equipment ...

Страница 10: ...ts or data and to bind and perform site surveys for Sure Cross radios Configure the user programmable LEDs to indicate the status of the DXM processes or equipment User programmable LCD Binding Sure Cross radios Conducting a Site Survey Viewing sensor information Viewing the system s status User Defined LED indicators 1 5 Hardware Overview The DXM can have several different configurations The DXM ...

Страница 11: ... GAGE networks R8 900 MHz Performance Radios approved for Australia New Zealand R9 900 MHz MultiHop Radio approved for Australia New Zealand Radio Configuration B2 Base DXM1500 R1 Blank None R1 900 MHz 1 W PE5 Performance Radio North America R2 900 MHz 1 W HE5 MultiHop Data Radio North America R3 2 4 GHz 65 mW PE5 Performance Radio Worldwide R4 2 4 GHz 65 mW HE5 MultiHop Data Radio Worldwide R5 90...

Страница 12: ...0 pin socket connectors The board sits above the ISM radio socket and held by the base board standoffs Position the processor board so the USB and RJ45 Ethernet connection is to the front away from the SMA antenna connections Cellular Modem Optional The optional cellular modem purchased separately board plugs into the processor board with the U FL antenna connection to the left Attach the antenna ...

Страница 13: ... master RTU port The DXM uses the master Modbus RTU bus to communicate with locally connected Modbus devices or uses the Banner wireless radio to communicate with remote Modbus devices The other Modbus RTU port is used by a host system to access the DXM as a slave device The slave Modbus RTU port allows access all the internal registers concurrently with the master RTU port Set the slave Modbus ID...

Страница 14: ...rocessor s Local Registers are divided into three different types integer floating point and non volatile When using Local Registers internally the user can store 32 bit numbers Using Local Registers with external Modbus devices follows the Modbus standard of a 16 bit holding register Local Registers are accessible as Modbus ID 199 Accessing the I O base board and the LCD follows the same communic...

Страница 15: ...l operation of the XML and script Adjust the XML or script to slow down the RTU read or write rules Upload a blank XML bind all devices then upload the configured XML file Bind a DX80 Node to a DXM and Assign the Node Address Binding Nodes to a Gateway ensures the Nodes only exchange data with the Gateway they are bound to After a Gateway enters binding mode the Gateway automatically generates and...

Страница 16: ... You can leave the DXM Bind to address set to 1 because the MultiHop s rotary dials will override that setting 3 Start binding mode on the DXM radio by pressing ENTER on the DXM radio 4 After entering binding mode on the DXM put the MultiHop repeater or slave radio into binding mode For housed radios triple click button 2 For board level radios triple click the button For radios without buttons re...

Страница 17: ...HCP to OFF 4 The system will request a restart press ENTER to confirm 5 Follow steps 1 and 2 to reenter the Ethernet menu Use the arrow keys to select IP Press ENTER The IP address displays for example 192 168 0 1 6 Use the up and down arrows to change the IP address Press ENTER to move to the next octet 7 Press ENTER on the final octet to accept the changes 8 Cycle power to the DXM The changes ar...

Страница 18: ...e DXM LCD menu Banner recommends disconnecting the COMM port through the Device menu before turning off power or disconnecting the USB cable Use Device Reboot to restart the DXM if needed the tool automatically disconnects the COMM port then reconnect it again Tip If connection attempts are failing Application Status Icon in the footer of the tool is Red close the DXM Configuration Software and di...

Страница 19: ... a new read rule This example screen shows a read rule created to read six registers address 1 through 6 from Modbus Slave 4 The results are stored in the Local Registers 1 through 6 Figure 12 Read Rules Configuration Example 1 From the Register Mapping RTU RTU Read screen click Add Read Rule 2 Click the arrow next to the name to display the parameters 3 Name your rule 4 Select the slave ID 5 Sele...

Страница 20: ...t cover damage or liability for misuse abuse or the improper application or installation of the Banner product THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND WHETHER ARISING UNDER COURSE OF PERFORMANCE COURSE OF DEALING OR TRADE USAGE This Warranty...

Страница 21: ...right side of the I O base board Solid green DX80 ISM radio LED indicates power Flashing green MultiHop ISM radio LED indicates operation Red and green combined Communications traffic and binding 3 1 MultiHop Radio DIP Switches MultiHop ISM radio devices are defined with R2 R4 and R5 in the model number DXMxxx xxR2 MultiHop 900 MHz DXMxxx xxR4 MultiHop 2 4 GHz DXMxxx xxR5 MultiHop 900 MHz 100 mW D...

Страница 22: ...P switches to select the mode of operation All MultiHop radios within a wireless network must be in the same mode Modbus mode uses the Modbus protocol for routing packets In Modbus mode a routing table is stored in each parent device to optimize the radio traffic This allows for point to point communication in a multiple data radio network and acknowledgement retry of radio packets To access a rad...

Страница 23: ... improves the battery life in short range applications For 2 4 GHz models this DIP switch is disabled The transmit power for 2 4 GHz is fixed at about 65 mW EIRP 18 dBm DX80 Performance Gateway ISM radio devices are defined with R1 R3 and R8 in the model number DXMxxx xxR1 DX80 Performance 900MHz DXMxxx xxR3 DX80 Performance 2 4GHz DXMxxx xxR8 DX80 Performance 900MHz Australia Important To adjust ...

Страница 24: ... this button for five 5 seconds to send an immediate push message from the device if properly configured C Boot load jumpers D DIP switches E Micro SD card F LED 1 Heartbeat indicates the processor is running G LED 2 Indicates the cellular modem power cutoff is active if the incoming power is less than 11 2 V the cellular modem is powered down H LED 3 XML configuration file was rejected or file lo...

Страница 25: ...network is configured in the DXM Configuration Software Settings Network Ethernet Connection Acquisition The default setting is two retries one minute after the device boots up another retry two minutes later The Ethernet connection supports the DXM Configuration Software Modbus TCP and EtherNet IP ScriptBasic also has access to Ethernet for custom programming Use the software or LCD menu system t...

Страница 26: ...32 Tx 25 NMOS Output 5 41 Ground 10 RS 232 Rx 26 No connection 42 Universal Input 4 11 Secondary RS 485 or RS 232 RXRDY 27 NMOS Output 6 43 Universal Input 3 12 Secondary RS 485 or RS 232 TXRDY 28 NMOS Output 7 44 Ground 13 Ground 29 No connection 45 PWR Out 1 E Jumper Selectable 14 Isolated discrete input 1A 30 NMOS Output 8 46 Universal Input 2 15 Isolated discrete input 1B 31 Ground 47 Universa...

Страница 27: ...6 Ground 5 Ground 21 Output 3 PNP NPN 37 Universal Input 8 6 Primary RS 485 22 Output 4 PNP NPN 38 Universal Input 7 7 Primary RS 485 23 PWR Out OR 39 Universal Input 6 8 Ground 24 Ground 40 Universal Input 5 9 RS 232 Tx CAN 25 Ground 41 Ground 10 RS 232 Rx CAN 26 PWR OUT OR 42 Universal Input 4 11 Secondary RS 485 or RS 232 RXRDY 27 Output 8 PNP NPN 43 Universal Input 3 12 Secondary RS 485 or RS ...

Страница 28: ...e course group of Modbus Slave IDs DIP Switch 4 must be set to ON for DXM1xx Sx and DXM1xx SxR2 models Use rotary dial K to select the lower digit of the Modbus Slave ID Table 11 Location J DIP Switches Settings Location J DIP Switches 1 2 3 4 Modbus Slave ID set to 11 through 19 OFF OFF Modbus Slave ID set to 20 through 29 ON OFF Modbus Slave ID set to 30 through 39 OFF ON Modbus Slave ID set to ...

Страница 29: ...mpers must be set to the same operation RS 485 Modbus Slave or Flow control The default setting is RS 485 G2 Generic RS 232 Serial Port or CAN Serial Port Defines the operation of pins 9 and 10 Set the jumpers to use pins 9 and 10 as a CAN serial port or a generic RS 232 serial port Both jumpers must be set to the same operation CAN or RS232 The default setting is CAN serial port G3 Analog output ...

Страница 30: ...e battery charging configuration assumes you are using 12 to 30 V DC power to recharge the battery If the incoming power is from a solar panel you must change the charging configuration The battery charging configuration defaults to a battery backup configuration To change the charging configuration from the menu system 1 From the DXM LCD menu navigate to System Config I O Board Charger 2 Select S...

Страница 31: ...controlled by another Modbus master device not the DXM The slave port is used by an external Modbus master device that will access the DXM as a Modbus slave device Use the configuration software to define operational settings for both the Modbus RTU master port and the Modbus RTU slave port Set the Modbus Slave ID for the secondary RS 485 port using the LCD display menu System DXM Slave ID 5 11 1 ...

Страница 32: ...ferent types of inputs discrete NPN PNP 0 to 20 mA analog 0 to 10 V analog 10k thermistor potentiometer sense bridge and NPN raw fast Use the DXM Configuration Software tool to write to the appropriate Modbus registers in the I O board to configure the input type The universal inputs are treated as analog inputs When the universal inputs are defined as mA V or temperature use Modbus registers to c...

Страница 33: ...he DXM Configuration Software software 3 Connect to the DXM by selecting the Device Connection Settings menu option You may connect using either USB or Ethernet 4 Select a COMM port from the drop down list and click Connect 5 Click on the Register View tab on the left part of the page 6 Change the Source Register selection to I O Board Registers 7 Write a 3 to Modbus register 3326 on Modbus Slave ...

Страница 34: ...put 1B Pin 16 503 Input 2A Pin 17 Input 2B Synchronous Counters An isolated input can be programmed to count the input signal transitions When an input is enabled as a counter the counter value is stored into two 16 bit Modbus registers for a total count of 32 bits unsigned To program an input to capture the edge transition counts follow Example Configure Input 1 as a Synchronous Counter on p 33 T...

Страница 35: ...g 19 1 501 PNP NPN Output 1 Discrete OUT GND PWR 10 30V dc Load dc common Load Discrete OUT GND PWR 10 30 V dc dc common 20 2 502 PNP NPN Output 2 21 3 503 PNP NPN Output 3 22 4 504 PNP NPN Output 4 30 5 505 PNP NPN Output 5 29 6 506 PNP NPN Output 6 28 7 507 PNP NPN Output 7 27 8 508 PNP NPN Output 8 The DXM150 B1 DXM1500 B1 and DXM150 S1 models do not have PNP NPN outputs 5 12 6 Analog Outputs D...

Страница 36: ...cellular modem does not turn on and will not turn on until the voltage is above 11 8 V dc A text file CmVMon txt on the internal micro SD card saves the periodic sampling of the incoming voltage If cellular operation stops because of voltage it is logged in this file 6 3 Using the DXM Cellular Modem The DXM cellular modem provides a remote network connectivity solution for the DXM To use the cellu...

Страница 37: ...anner Cloud Data Services support center support bannercds com The support center includes video tutorials product documentation technical notes and links to download configuration software Important Only the DXM100 and DXM150 models offer SMS text messaging capabilities directly from the device SMS text messaging can be delivered using the BannerCDS web service from any DXM model 6 4 1 Install th...

Страница 38: ...SIM card or SIM card carrier You will need the SIM number to associate a wireless plan to this SIM card 2 Orient the cellular modem according to the pin layout and verify the pins are properly aligned Firmly press the modem into the 24 pin socket For the DXM100 DXM150 and DXM1000 models Install the cellular modem board onto the processor board as shown Use the diagram below to verify the orientati...

Страница 39: ...r SXIM1A Includes a cellular modem SIM card and internal adhesive antenna The SIM card is specific to the CATM1 technology and cannot be used in other cellular modems Requires a LTE AT T cellular wireless plan attached to the ICCID SIM card number and IMEI International Mobile Equipment Identity number Cellular plans can be purchased through secure bannercelldata com Figure 26 Installing the cellu...

Страница 40: ...m its socket to be read The IMEI is the 15 digit number on top of the 4G LTE device 6 Click Activate Note Although new activations are typically functional in 20 minutes or less it may take up to 24 hours for the cellular plan to become active on the wireless network 6 4 4 Configure the DXM Controller for a Cellular Modem Use the DXM Configuration Software to create a configuration using a cellula...

Страница 41: ...requires a few minutes after powering up before it can accept SMS messages Initial cellular connection times vary based on the wireless network A SMS message sent to the controller while a push session is active delays any response or the SMS message may be dropped based on the length of the push session Configuring the DXM for SMS Controlling Configure the DXM for SMS messaging capability using t...

Страница 42: ...gister was set Example Texting sr1 10 sets register 1 to value of 10 sr1 10 send DXM acknowledgment text message Register 1 has been set to 10 Additional information may be available in the DXM Controller API Protocol instruction manual p n 186221 Sure Cross DXM150 and 1500 Bx Wireless Controllers 42 www bannerengineering com Tel 1 888 373 6767 ...

Страница 43: ...n Software 7 1 Registers The Registers submenu displays the processor s local registers that can be configured using the DXM Configuration Software To configure these local registers launch the DXM Configuration Software Go to Local Registers and expand the view for a local register by clicking on the down arrow next to the register number In the LCD Permissions field select None Read Write or Rea...

Страница 44: ... ID 1 to change the value to accept ENTER BACK to return to the previous menu Please Wait Site Survey results OR Failed to start Site Survey Binding All ISM radio devices must be bound to the internal Gateway master device before the DXM can access the wireless devices The first submenu under binding allows the user to set the wireless address of the device to bind with This is required to bind wi...

Страница 45: ...uts The DXM base configuration can include discrete current or voltage outputs The output values will be displayed based on their configuration settings Counters Counters on the DXM base board are associated to inputs but the count value is stored in different register Adjust or view the count registers using the LCD menu Charger The on board solar battery charger of the DXM stores information abo...

Страница 46: ... network remember that the master MultiHop radio allocates a range of Modbus IDs for wireless devices typically 11 through 110 When setting the new ISM Modbus ID the system changes the Modbus ID on the internal radio and changes the reference to it on the DXM The reference Modbus ID is what the DXM uses to access the internal radio when running Binding or Site Survey Auto Detect Radio If the inter...

Страница 47: ...enu to change the default condition output type and switched power voltage Table 27 Output parameters Output Type Description Default Force output registers to a default condition if the I O board has not been communicated with for a user defined time period The communications timeout parameter must be set to use the Default condition Type Select the output type NMOS Sinking Switch Power Swch Pwr ...

Страница 48: ...dem on the network For step by step directions see Using the DXM Cellular Modem on p 36 7 5 5 DXM Modbus ID Use the secondary Modbus RS 485 port when the DXM is connected to a Modbus RTU network as a Modbus slave device Set the Modbus ID for the secondary RS 485 port using the LCD display menu System Config DXM Modbus ID 7 5 6 LCD Contrast Use the LCD Contrast option to adjust the LCD contrast Adj...

Страница 49: ...Subnet Gate Mac DNS1 DNS2 Cell Signal Phn Dev SIM CellVer CellMdl CellFw CellMask Wifi IP Mode AP Stat Script Path Baud Code LCD Board Serial Model Date RF FW Pt RF FW Ver RF EE Pt RF EE Ver Cell Shows the cellular MEID number Mobil Equipment Identifier MDN Mobil Device Number version signal firewall setting and firewall mask Some of these parameters are not visible until the cellular network is a...

Страница 50: ...Basic file running Wifi Displays the Wifi IP address and other settings 7 7 Display Lock Display Lock protects the DXM LCD menu system from being used until the proper pass code is entered Figure 35 Display Lock menu Display Lock Enter password x to change the value to accept ENTER BACK to return to the previous menu The display lock feature uses the configuration software to set a passcode within...

Страница 51: ...ll aspects of the DXM operation The wireless network devices are a separate configurable system Use the DX80 User Configuration Software to configure the internal DX80 wireless Gateway and the attached wireless Nodes Use the MultiHop Configuration Software if the internal radio is a MultiHop device All tools can be connected to the DXM using a USB cable or an Ethernet connection 8 2 Register Flow ...

Страница 52: ...ation This utility can also access data from remote devices To configure the Local Register data to display on the LCD menu go to the Local Registers screen set the LCD permissions to read or read write 8 2 3 Saving and Loading Configuration Files The DXM Configuration Software saves its configuration information in a XML file Use the File menu to Save or Load configuration files Save the configur...

Страница 53: ...o days crossing the midnight boundary set the start value in the first day without selecting End Value Use the next day to create the final register state Start and end times can be specified relative to sunrise and sunset or set to a specific time within a 24 hour period When using sunrise or sunset times set the GPS coordinates on the device so it can calculate sunrise and sunset 8 3 2 Create a ...

Страница 54: ...ogin and password The webserver authentication username and password are not stored in the XML configuration file and must be stored in the DXM 1 From within the DXM Configuration Software go to the Settings Cloud Services screen 2 In the upper right select Show advanced settings 3 Define the username and password in the Web Server Authentication section of the screen Figure 41 Web Server Authenti...

Страница 55: ...MTP Authentication for the first time a pop up box appears with additional instructions to complete the mail server authentication process After entering the user name and password click on Send SMTP Password to save the user name and password to the DXM The DXM must be connected to the PC to complete this operation If successful a pop up window appears asking to reboot the device Select Yes to re...

Страница 56: ...ize the use of the EtherNet IP buffer to 28 devices EDS Electronic Data Sheet files allow users of the EtherNet IP protocol to easily add a Banner DXM device to the PLC Download the EDS files from the Banner website DXM EDS Configuration File for PLCs p n b_4205242 DXM EIP Config File for DXM Controller with Internal Gateway Models DXM1xx BxR1 DXM1xx BxR3 and DXM1xx BxCxR1 p n 194730 8 5 1 Downloa...

Страница 57: ...inator DXM target register The EIP PLC will write data into register 1 For local registers to be sent to the EIP controller define registers as EIP DXM Originator Use the Modify Multiple Registers screen to change many registers parameters at one time The DXM is big endian the upper bits of a local register 15 8 are stored in the first byte of the assembly instance and the second byte of the assem...

Страница 58: ...boots and begins running the new configuration 8 5 3 Configuring the Host PLC On the host PLC install the DXM using an EDS file or by using the following parameters Assembly1 Originator to DXM Instance 112 456 bytes 228 words Assembly2 DXM to Originator Instance 100 456 bytes 228 words The Originator is the host PLC system and the DXM is the DXM The host system sees the DXM as a generic device wit...

Страница 59: ... 46 Cloud Services screen 8 6 2 Configure your Ethernet Connection To send email based on a threshold rule or to email log files first define the network and email servers When selecting Ethernet go to the Settings Ethernet screen 1 To define the Ethernet IP address give the DXM a static IP address In most cases you may select the device to use DHCP and have the IP address automatically assigned 2...

Страница 60: ...efinition login and password for a mail server Important Only the DXM100 and DXM150 models offer SMS text messaging capabilities To send email you must supply the SMTP Server Server Port and login credentials When you are only sending SMS messages over cellular the SMTP Server is not required The default SMTP port is 25 but may need to be adjusted for Ethernet based networks Note that many facilit...

Страница 61: ...rs Action Rules Thresholds Depending upon which recipients are defined select the appropriate email or SMS checkbox for the threshold rule under Email SMS on state transition When the threshold rules goes active or inactive an email is generated For more information on how to set up threshold rules refer to the DXM Configuration Software Instruction Manual p n 209933 8 6 6 Define Log File Paramete...

Страница 62: ...the DXM attempts to send the saved packet as well as the newly created register data packet If it cannot send the new register data packet the new register data packet is appended to the saved file on the micro SD card to be sent later After 10 rounds of retries the data set is archived on the micro SD card under folder _sxi No additional attempts to resend the data are made the data file must be ...

Страница 63: ...l and Text Message Push Retries There are no retries for emails or SMS messages that fail to be sent from the DXM Sure Cross DXM150 and 1500 Bx Wireless Controllers www bannerengineering com Tel 1 888 373 6767 63 ...

Страница 64: ...n only access the DXM local registers To operate as a Modbus slave device the DXM needs to be assigned a unique Modbus slave ID as it pertains to the host Modbus network This slave ID is separate from the internal Modbus slave IDs the DXM uses for its own Modbus network The DXM Modbus slave ID is defined through the LCD menu Other Modbus slave port parameters are defined by using the configuration...

Страница 65: ...r the internal ISM radio device either a DX80 Gateway or MultiHop Master 2 10 Slave addresses available for direct connected Modbus slave devices to the master RS485 port M M 11 60 Allocated for wireless MultiHop radio network devices If there is not an internal MultiHop in the DXM these slave addresses are available to use for directly connected devices 61 198 Available to user for direct connect...

Страница 66: ...dded to the network the timeout should be set to 25 seconds For each additional MultiHop repeater device creating another level of network hierarchy add an additional two seconds to the timeout period Calculating the Communication Timeout for 10 30 VDC MultiHop Radios Line powered 10 30 V dc MultiHop devices operate at the maximum communication rate resulting in a much lower timeout parameter sett...

Страница 67: ...ters in a MultiHop network are contained within each individual radio device To obtain Modbus register data from a MultiHop device configure the DXM to access each device across the wireless network as an individual Modbus slave device Table 34 Example MultiHop Modbus registers with generic devices MulitHop Device Slave ID Modbus Registers DXM Master radio 1 none Slave radio 11 Modbus register 1 1...

Страница 68: ... The Sure Cross DX80 Alternative Modbus Register Organization registers are used for reordering data registers to allow host systems to efficiently access all inputs or outputs using a single Modbus command The register groups include the input output registers bit packed registers and analog registers This feature is only available with the Performance models using version 3 or newer of the LCD f...

Страница 69: ...6 5 4 3 2 1 0 6601 Node 15 Node 14 Node 13 Node 12 Node 11 Node 10 Node 9 Node 8 Node 7 Node 6 Node 5 Node 4 Node 3 Node 2 Node 1 Gateway 6602 Node 31 Node 30 Node 29 Node 28 Node 27 Node 26 Node 25 Node 24 Node 23 Node 22 Node 21 Node 20 Node 19 Node 18 Node 17 Node 16 6603 Node 47 Node 46 Node 45 Node 44 Node 43 Node 42 Node 41 Node 40 Node 39 Node 38 Node 37 Node 36 Node 35 Node 34 Node 33 Node...

Страница 70: ...ten using the discrete format Analog 16 Bit Registers Registers 6801 through 9098 The most efficient way to read or write analog data from a Gateway is by using these 16 bit analog registers Most networks consist of similar Nodes reporting data using the same I O registers for each Node For this reason the analog data is arranged by I O point using Modbus registers 6801 through 9098 For example In...

Страница 71: ...ter device or a Modbus slave device exchanges data using the Local Registers Modbus over Ethernet Modbus TCP uses the Local Registers as the accessible register data Local Registers 851 900 Data Flash Non volatile 32 bit Unsigned The top 50 Local Registers are special non volatile registers The registers can store constants or calibration type data that must be maintained when power is turned off ...

Страница 72: ... 10037 10038 Http Push Last Status Last DXM push status 0 Initial state no push attempt as finished yet 1 Attempt complete 2 Attempt aborted 10039 10040 Cellular Strength BER Cellular signal strength Value range 0 31 0 113 dBm or less 1 111 dBm 2 30 109 dBm through 53 dBm in 2 dBm steps 31 51 dBm or greater 99 not known or not detectable BER not used 10055 10056 Alarms smtp attempts Email attempts...

Страница 73: ...efinition 0 Undefined 1 Unknown 2 General 3 Brownout 4 Watchdog 5 User 6 Software 7 Return from backup mode 9 2 5 Modbus Registers for the B1 and S1 Model I O Board By default the I O board Modbus ID is 200 Table 44 Base board input connection Modbus Register Description 1 Isolated discrete input 1 1A and 1B 2 Isolated discrete input 2 2A and 2B 3 Universal input 1 4 Universal input 2 5 Universal ...

Страница 74: ...Output 5 0 NPN 1 PNP 3785 Invert Output 3804 Enable Discrete Output 6 0 NPN 1 PNP 3805 Invert Output 3824 Enable Discrete Output 7 0 NPN 1 PNP 3825 Invert Output 3844 Enable Discrete Output 8 0 NPN 1 PNP 3845 Invert Output For example to change between PNP NPN outputs set parameter register 3704 to 0 for NPN and 1 for PNP 9 2 7 Modbus Configuration Registers for the Discrete and Universal Inputs M...

Страница 75: ...ster Types Unit Minimum Value Maximum Value Discrete input output 0 1 Universal input 0 to 10 V mV 0 10000 Universal input 0 to 20 mA µA 0 20000 Universal input temperature 40 C to 85 C C or F signed in tenths of a degree 400 850 Universal potentiometer unsigned 0 65535 Setting Enable Full Scale to 1 sets the ranges to a linear scale of 0 to 65535 9 2 8 Modbus Configuration Registers for the Analo...

Страница 76: ...Enable Default on Power Up Setting this parameter to 1 sends the device outputs to their default condition when the DXM baseboard is powered up Set to 0 to disable this feature Default Output State The Default Output State parameter represents the default condition of the analog output When an error condition exists the outputs are set to this 16 bit user defined output state To define the error c...

Страница 77: ...V DC 4 10k Thermistor 5 Potentiometer Sense DXM150 only 6 Not used 7 Bridge 8 NPN Raw Fast default Temperature C F Set to 1 to represent temperature units in degrees Fahrenheit and set to 0 default to represent temperature units in degrees Celsius 9 2 10 Modbus Configuration Registers for Power To monitor the input power characteristics of the DXM read the following power Modbus registers The on b...

Страница 78: ... amber Using the Display LEDs Turn on the DXM LEDs by writing to the LEDs Modbus registers This example shows how to configure the DXM using the configuration software to read four universal inputs and write the state values to the display LEDs 1 Using the configuration software go to the Local Registers Local Registers in Use screen 2 Define the local registers by assigning names to the first fou...

Страница 79: ... to size the components correctly The recommendations provided are for the DXM system as an autonomous system Adding extra components increases the power requirements and likely requires increasing the solar system components Depending upon the geographical location the size of the solar panel and battery may vary 9 4 1 Setting the DXM for Solar Power By default the DXM is set from the factory to ...

Страница 80: ...battery discharging only 30 percent of its capacity before recharging will have approximately 1100 charge discharge cycles The same battery discharging 50 percent of its capacity will have approximately 500 charge discharge cycles Discharging 100 percent leaves the battery with only 200 charge discharge cycles Use this information as a guide to the approximate state of charge and in determining wh...

Страница 81: ...o and no cellular modem 20 20 10 35 DXM Bx models with an ISM radio and cellular modem Battery capacity amp hour is a standard amp rating taken for 20 hours Battery capacity should be monitored for reliable system power and may need to be increased for cold weather locations 9 4 4 Monitoring Solar Operation The DXM solar controller provides Modbus registers that allow the user to monitor the state...

Страница 82: ...ed and your controller will no longer function 1 Turn the power OFF to the DXM Controller 2 Set DIP switch 4 to the ON position 3 Press and hold the processor button 4 Turn the power ON to the DXM Controller The processor board s LED flashes to indicate the process is complete about 10 20 seconds 5 Set DIP switch 4 to the OFF position 6 Cycle power to the DXM Controller 7 Reload the configuration ...

Страница 83: ...d in millimeters inches unless noted otherwise Figure 57 Dimensions for the DXM150 and DXM1500 models 94 6 mm 3 72 85 mm 3 35 35 mm 1 38 59 5 mm 2 34 156 mm 6 14 Sure Cross DXM150 and 1500 Bx Wireless Controllers www bannerengineering com Tel 1 888 373 6767 83 ...

Страница 84: ... 1 second 4152 0 1 0 Reboots cycles power to the I O base board 1 Restores factory defaults for I O parameters 11 2 Updating the DXM Processor Firmware There are two different update procedures depending on the DXM firmware version of your device 11 2 1 Update Your DXM Processor Firmware Prior to Version 2 0 To update DXM Processor firmware prior to version 2 0 use the SAM BA program from MicroChi...

Страница 85: ... the correct device 5 On the SCRIPTS pull down m enu select ENABLE FLASH ACCESS Click EXECUTE Figure 60 SAM BA popup window 6 In the SCRIPTS pull down menu select BOOT FROM FLASH GPNVM1 Click EXECUTE Click EXECUTE again if the message indicates it failed 7 In the Flash tab click on the folder icon for the Send File Name field Select the boot load file must be a bin file and click SEND FILE The fil...

Страница 86: ...ile is being loaded 2 minutes do not remove power to the DXM during the programming process LED3 red blinks approximately once per second LED3 continues to blink during the application programming process Finished After programming has completed the DXM resets and begins running the new firmware The firmware file names follow an 8 3 filename convention The first 5 characters are the firmware part ...

Страница 87: ...he next scheduled push interval the DXM retrieves the new firmware file The new firmware file must be the same part number of firmware that is currently in the DXM Update Your Processor Firmware Manually To manually update your processor firmware version 2 0 or later using SD card follow these instructions The firmware file can manually be put on the SD card in the BOOT directory must have version...

Страница 88: ...g voltage drops below 11 2 V dc the cellular modem does not turn on and will not turn on until the voltage is above 11 8 V dc A text file CmVMon txt on the internal micro SD card saves the periodic sampling of the incoming voltage If cellular operation stops because of voltage it is logged in this file 11 4 Modbus Operation All Modbus transactions are managed by a central Modbus engine If there ar...

Страница 89: ...MHz 5 dBi RP SMA Male Connector BWA 2O5 C Antenna Rubber Swivel 2 4 GHz 5 dBi RP SMA Male Connector Long Range Omni Antennas BWA 9O8 AS Antenna Fiberglass 3 4 Wave 900 MHz 8 dBi N Type Female Connector BWA 2O8 A Antenna Fiberglass 2 4 GHz 8 dBi N Type Female Connector Long Range Yagi Antennas BWA 9Y10 A Antenna 900 MHz 10 dBd N Type Female Connector Cellular Antenna BWA CELLA 002 Cellular multiban...

Страница 90: ...t the Logging Interval specified by the user At the Push Interval time the HTTP log file is sent to the webserver or host system If the transmission is successful the HTTP log file is time stamped and placed into the archive directory _sxi If the transmission fails the file remains in the root directory and subsequent Logging Intervals are appended to the file and are sent at the next Push Interva...

Страница 91: ...radley PLCs EIP Configuration File for DXM 1xx BxR1 and R3 models p n 194730 Activating a Cellular Modem p n b_4419353 Video tutorials Search DXM Tutorial at youtube com bannerengineering Additional technical notes For more information about the DXM1500 family of products including technical notes configuration examples and ScriptBasic programs please visit www bannerengineering com 13 4 DXM Suppo...

Страница 92: ...n Science and Economic Development Canada s licence exempt RSS s Operation is subject to the following two conditions 1 This device may not cause interference and 2 This device must accept any interference including interference that may cause undesired operation of the device Cet appareil contient des émetteurs récepteurs exemptés de licence conformes à la norme Innovation Sciences et Développeme...

Страница 93: ...io transmitter module RM1809 have been approved by FCC and ISED Canada to operate with the antenna types listed below with the maximum permissible gain indicated Antenna types not included in this list that have a gain greater than the maximum gain indicated for any type listed are strictly prohibited for use with this device Table 61 Certified Antennas for 900 MHz 1 Watt Model Number Antenna Type...

Страница 94: ...raged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiving module Connect the equipment into an outlet on a circuit different from that to which the receiving module is connected and or Consult the dealer or an experienced radio TV technician for help Antenna Warning This d...

Страница 95: ...anner Engineering Corp if the destination country is not on this list Important Please download the complete DXM Bx Wireless Controller technical documentation available in multiple languages from www bannerengineering com for details on the proper use applications Warnings and installation instructions of this device Important Por favor descargue desde www bannerengineering com toda la documentac...

Страница 96: ...ments into binary code for a computer address mode The Sure Cross wireless devices may use one of two types of addressing modes rotary dial addressing or extended addressing In rotary dial address mode the left rotary dial establishes the network ID NID and the right rotary dial sets the device address Extended address mode uses a security code to bind Nodes to a specific Gateway Bound Nodes can o...

Страница 97: ...icate on a system that can only handle one transmission at a time This may also be referred to as a data collision collocated networks To prevent interference between collocated wireless networks assign each wireless network a different Network ID The Network ID is a unique identifier assigned to each wireless network using the rotary dials on the Gateway contention architecture Contention archite...

Страница 98: ...ut conditions include when radios are out of sync when a device cycles power or during a host communication timeout Device Power Up Power up events occur every time the device is powered up Out of Sync Out of sync events occur when the radio is out of sync with its master radio Host Link Failure Host link failure is when the defined timeout period has elapsed with no communications between the hos...

Страница 99: ...at antenna in dBm Ethernet Ethernet is an access method for computer network Local Area Networks communications defined by IEEE as the 802 standard EtherNet IP EtherNet IP is Allen Bradley s DeviceNet running over Ethernet hardware extended address mode Using extended address mode isolates networks from one another by assigning a unique code the extended address code to all devices in a particular...

Страница 100: ...raffic Similar to how a gateway device on a wired network acts as a portal between networks the Sure Cross Gateway acts as the portal between the wireless network and the central control process Every wireless I O sensor network requires one Gateway device Every Sure Cross device is a transceiver meaning it can transmit and receive data GatewayPro The GatewayPro combines the standard Gateway and t...

Страница 101: ...license for use The Sure Cross radios operate in the ISM band latency A network s latency is the maximum delay between transmission and reception of a data signal lightning arrestor Also called a lightning suppressor surge suppressor or coaxial surge protection lightning arrestors are used in remote antenna installations to protect the radio equipment from damage resulting from a lightning strike ...

Страница 102: ...and slave radios are the end point of the wireless network For more information refer to the Sure Cross MultiHop Radios Instruction Manual p n 151317 multipath fade Obstructions in the radio path reflect or scatter the transmitted signal causing multiple copies of a signal to reach the receiver through different paths Multipath fade is the signal degradation caused by these obstructions network ID...

Страница 103: ...e and gain re link count The re link count is the number of completed polling messages the Gateway receives from a Node before a lost RF link is considered re established and normal operation resumes remote antenna A remote antenna installation is any antenna not mounted directly to the Sure Cross wireless device especially when coaxial cable is used Always properly install and ground surge suppre...

Страница 104: ...rated by any electromagnetic equipment in particular the radio receiver The weaker the radio signal the more of an influence noise has on radio performance Like gain the signal to noise ratio is measured in decibels The equations for calculating SNR are SNR 20 log Vs Vn where Vs is the signal voltage and Vn is the noise voltage SNR 20 log As An where As is the signal amplitude and An is the noise ...

Страница 105: ... reliable reception It is recommended that the receiver sensitivity be more than 10 dBm less than the received signal level For example if the signal is about 65 dB after traveling through the air and the radio receiver is rated for 85 dB the operating margin is 20 dB an excellent margin tau filter Set to zero 0 to turn off the tau filter Set to 1 weakest filter through 6 strongest filter to turn ...

Страница 106: ...total elapsed time before the system flags an error condition This is a calculated value from Polling Interval sec Maximum Misses topology Topology is the pattern of interconnection between devices in a communication network Some examples include point to point bus ring tree mesh and star configurations transceiver A transceiver includes both a transmitter and receiver in one housing and shares ci...

Страница 107: ...file save 20 58 upload 20 58 create holiday event 54 one time event 53 weekly event 53 D DXM configure for cell 40 H holiday event 54 M modify multiple registers 18 O one time event 53 R registers multiple registers 18 S save configuration file 20 58 scheduler 52 54 U upload configuration file 20 58 W webserver authentication 54 weekly event 53 ...

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