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Banner Engineering Corp.

•

Minneapolis, MN U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

MINI-ARRAY

Instruction Manual

1. System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3

1.1 System Features

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 System Components

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2. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9

2.1 Emitter and Receiver Specifications

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.2 Emitter and Receiver Dimensions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.3 Controller Specifications

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2.4 Controller Dimensions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3. Installation and Mechanical Alignment . . . . . . . . . . . . . . . . . . . . . . . . page 13

3.1 Emitter and Receiver Mounting

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2 Controller Mounting

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.3 Emitter and Receiver Hookups

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.4 Controller Wiring and Output Hookups

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3.5 System Power

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3.6 Gate

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3.7 Serial Communication

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4. Software Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 19

5. Controller Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 20

5.1 Communications Setup

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5.2 Alignment Analysis

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5.3 Alignment

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5.4 Parameter Setup Files (PSFs)

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5.5 Creating New Parameter Setup Files (PSFs)

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5.5.1 Analysis Mode Assignment

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5.5.2 Output Programming

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5.5.3 Analysis Mode Selection

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5.5.4 Blanking Specifications

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5.5.5 Scanning Methods

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5.5.6 Control Mode Selection

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5.6 Serial Communication

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5.7 PSF Assignment and Storage

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6. System Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 35

6.1 Sensor Operating Status Indicators

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6.2 Controller Operating Status Indicators

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6.3 Diagnostics Program

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 39

Host Mode Command

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Serial Data Format

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Contents

Table of Contents

Содержание A-GAGE MINI-ARRAY MAC Series

Страница 1: ... LED indicators on the controller and on the receivers Controller may be programmed for blanking to ignore activity in one or two fields along the length of the array Programmable hysteresis at the high and or low limit of each measurement area provides smoothing of output response also programmable for number of consecutive scans before an output update Separate gate input e g from a presence sen...

Страница 2: ... System Power 18 3 6 Gate 18 3 7 Serial Communication 18 4 Software Installation page 19 5 Controller Configuration page 20 5 1 Communications Setup 20 5 2 Alignment Analysis 20 5 3 Alignment 21 5 4 Parameter Setup Files PSFs 22 5 5 Creating New Parameter Setup Files PSFs 25 5 5 1 Analysis Mode Assignment 25 5 5 2 Output Programming 25 5 5 3 Analysis Mode Selection 28 5 5 4 Blanking Specifications...

Страница 3: ... a Controller module an emitter and corresponding receiver and two interconnecting cables Sensors are available in array lengths from 6 to 4 in 6 increments plus 5 and 6 array models as listed on page 7 Sensors are available with either 9 5 mm 3 8 or 19 1 mm 3 4 beam spacing which translates to either 32 or 16 beams per foot of array length Sensors with 3 8 beam spacing have a sensing range of up ...

Страница 4: ...eived a green LED signals that the sensors are properly aligned DIAG 1 2 and 3 LEDs indicate system status A key to the diagnostics codes is printed on the side of the control module for simplified troubleshooting see Section 6 3 The MINI ARRAY System provides a wide selection of sensing and output options including measurement scan analysis modes and scanning methods that can determine the target...

Страница 5: ...PC interface and supplied software Analog output signal can have either a rising or falling slope Analog outputs will automatically adjust to sensor length Discrete output is an open collector NPN current sinking that can be used as an alarm a trigger or used with an Analysis Mode Selection output capable of being inverted in Analysis Mode MACV 1 Two linear sourcing analog voltage outputs 0 to 10 ...

Страница 6: ...d to configure each System control module may be run on any PC running Windows The menu driven program walks the user through the many scanning and output options After the desired options are selected the user can save the combination of selections in a Parameter Setup File PSF and store it in the control module s non volatile memory Any number of PSFs may be stored in the computer and recalled a...

Страница 7: ...816A 438 mm 17 25 24 BMEL2416A BMRL2416A 591 mm 23 25 32 BMEL3016A BMRL3016A 743 mm 29 25 40 BMEL3616A BMRL3616A 895 mm 35 25 48 BMEL4216A BMRL4216A 1048 mm 41 25 56 BMEL4816A BMRL4816A 1200 mm 47 25 64 BMEL6016A BMRL6016A 1505 mm 59 25 80 BMEL7216A BMRL7216A 1810 mm 71 25 96 9 5 mm 3 8 beam spacing 32 beams foot BMEL632A BMRL632A 143 mm 5 62 16 BMEL1232A BMRL1232A 295 mm 11 62 32 BMEL1832A BMRL18...

Страница 8: ...analysis modes System Overview 1 2 3 MINI ARRAY MAC Series Controller Models Controller Model Supply Voltage Inputs Output 1 Output 2 Scan Analysis Modes PSF Parameter Diskette Serial Output MAC 1 16 to 30V dc 1 Sensor Pair 1 Gate Discrete Reed Relay Discrete NPN 8 43989 RS 232 and RS 485 MACN 1 Discrete NPN MACP 1 Discrete PNP Discrete PNP MACV 1 2 Analog 0 to 10V dc Sourcing Discrete NPN RS 232 ...

Страница 9: ... scan and TBB mode see Section 5 5 5 Scanning Modes for further information Power Requirements Emitter 0 10 amps 12V dc NOTE Maximum current is for a 6 sensor Receiver 9 5 mm 3 8 beams 0 75 amps 12V dc max 19 1 mm 3 4 beams 0 50 amps 12V dc max NOTE Maximum current is for a 6 sensor Connections Emitter and receiver connect to controller using two 5 conductor quick disconnect cables one each for em...

Страница 10: ... mm 1 69 Emitter Receiver Models Housing Length Distance Between Bracket Holes L1 L2 L3 BMEL6 A BMRL6 A 201 0 mm 7 9 233 9 mm 9 21 177 0 mm 6 97 BMEL12 A BMRL12 A 356 0 mm 14 0 389 7 mm 15 35 332 8 mm 13 1 BMEL18 A BMRL18 A 505 0 mm 19 9 538 7 mm 21 22 481 8 mm 18 97 BMEL24 A BMRL24 A 659 0 mm 26 0 693 2 mm 27 31 636 3 mm 25 05 BMEL30 A BMRL30 A 810 0 mm 31 9 843 5 mm 33 23 786 6 mm 30 97 BMEL36 A...

Страница 11: ...150 mA max short circuit protected may be configured as a second data analysis output system alarm output or scan trigger output for a parallel array OFF STATE Leakage Current 10µA 30V dc ON STATE Saturation Voltage 1 Volt 10 mA 1 5 Volt 150 mA MACV 1 MACI 1 Alarm Open collector NPN transistor rated 30V dc max 150 mA max short circuit protected may be configured as a data analysis output system al...

Страница 12: ...e scan analysis and the number of active outputs This timing assumes a straight scan continuous and TBB mode MAC 1 MACN 1 MACP 1 1 millisecond processing time MACV 1 MACI 1 1 5 milliseconds processing time MAC16N 1 MAC16P 1 2 3 to 7 milliseconds processing time Construction Polycarbonate Environmental Rating NEMA 1 IP20 Operating Conditions Temperature 20 to 70 C 4 to 158 F Maximum Relative Humidi...

Страница 13: ...ed instead of the M4 bolts to dampen impulse forces and prevent possible damage from resonant vibration of the emitter or receiver assembly Two different Anti Vibration Mounting Kits are available from Banner as accessories Figure 3 1 MINI ARRAY emitter and receiver mounting hardware Emitter or Receiver Mounting Mounting Bracket Surface M4 Nut 4 Washer 2 with Compression Slotted Hex Head M4 x 10 m...

Страница 14: ...oltage dc control cables The same cable type is used for both emitter and receiver two cables required per system Cut the cables to length after making sure they are routed properly Remove cable braid at the controller connection points see Figure 3 4 3 2 Controller Mounting The controller must be installed inside an enclosure with a NEMA or IEC rating suitable for the operating environment Mounti...

Страница 15: ... 9 and 10 OUT1 are reed relay contacts rated at 125V ac dc max 10 VA max resistive i e non inductive load It may be programmed as either normally open or normally closed Alarm Controller terminal 15 Alarm is an open collector NPN transistor switch rated at 30V dc max 150 mA max It is protected against overload and short circuits 3 4 2 Model MACP 1 Controller Hookup Output 1 Controller terminal 9 O...

Страница 16: ...CN 1 Controller Hookup Output 1 Controller terminal 9 OUT1 is an open collector NPN transistor switch rated at 30V dc max 150 mA max It is protected against overload and short circuits Alarm Controller terminal 15 ALARM is an open collector NPN transistor switch rated at 30V dc max 150 mA max It is protected against overload and short circuits Both outputs are current sinking 3 4 4 Model MACV 1 Co...

Страница 17: ...dc max 150 mA max It is protected against overload and short circuits 1 10 30V dc Gate 16 30V dc 1 2 A Max 2 3 4 5 6 7 8 9 10 13 14 15 F1 BROWN BLUE DRAIN BARE BLACK WHITE EMITTER and RECEIVER CABLES V V 30V 150 mA Max ALARM Power 12 11 Com Com 4 20 mA I out 2 4 20 mA I out 1 3 4 6 Model MAC16P 1 Controller Hookup Terminals 15 through 30 are open collector PNP transistor outputs rated at 30V dc ma...

Страница 18: ...Communication RS 485 Models MAC 1 MACP 1 and MACN 1 only Connect RS 485 lines if used to terminals 13 and 14 RS 232 Prepare an RS 232 cable using a DB 9 male connector with the connections shown in Figure 3 12 NOTE DO NOT use a null modem RS 232 cable RS 232 5 2 3 2 TX 3 RX 5 COM DB 9 Pin Function Ground GND Receive RX Transmit TX 5 3 2 Installation and Alignment 3 4 7 Model MAC16N 1 Controller Ho...

Страница 19: ...odels MAC16N 1 MAC16P 1 CD P N 75878 2 Insert the Software CD into the CD drive If the program does not auto start browse to your CD drive click Setup exe then select START then select RUN 2 The Welcome dialog box will appear Select Next and follow the prompts in the dialog boxes as they appear 4 The installation program then decompresses the files A status dialog box monitors the progress of the ...

Страница 20: ...nfigure the COM port of the PC by first selecting the Options menu see Figure 5 1 The program supports serial communication via the COM1 COM2 port of the computer Select Options then select Serial Port or Enter Select either COM1 or COM2 Check Save Settings on Exit if it is not already checked to store the COM port selection 5 2 Alignment Analysis Alignment status is continuously displayed by the ...

Страница 21: ...in the array Beam status is continuously updated to allow accurate positioning of the array and or analysis of sensing response To exit the Alignment screen first select Stop then select Exit Models MAC16P 1 and MAC16N 1 The Alignment screen Figure 5 4 displays the status of each beam along the entire length of the light screen The information displayed includes the total number of optical channel...

Страница 22: ... MACV 1 and MACI 1 5 4 Parameter Setup Files PSFs The input and output response of the MAC controller is programmed using the PSF Configuration screen shown in Figure 5 5 models MAC 1 MACN 1 MACP 1 MACV 1 and MACI 1 and Figure 5 6 models MAC16N 1 and MAC16P 1 To access the PSF Configuration screen select Edit PSF under the MINI ARRAY Main menu Figure 5 2 or press the F4 key The chart on page 24 li...

Страница 23: ...nneapolis MN U S A www bannerengineering com Tel 763 544 3164 MINI ARRAY Instruction Manual Controller Configuration Figure 5 7 Use the PSF Configuration screen to program each control module individually see Figure 5 10 for 16 output models 43989 ...

Страница 24: ...ked x x x LBB Last Beam Blocked x x x TBB Total Beams Blocked x x x CBB Contiguous Beams Blocked x x x FBM First Beam Made x x x LBM Last Beam Made x x x TBM Total Beams Made x x x CBM Contiguous Beams Made x x x SEG Segments x TRN Transitions x VHS Vehicle Separation x Blanking Options One or two fields may be blanked x x Blanking conditions are unlimited x Output Assignments 2 to 16 outputs depe...

Страница 25: ...he controller s self diagnostic circuitry whenever a scan analysis mode is not assigned to it The output may instead be programmed to serve as a trigger input to begin the scan sequence of another MINI ARRAY System Models MAC 1 MACP 1 MACN 1 MACV 1 and MACI 1 Discrete Outputs The Output Assignments portion of the PSF Configuration screen shown in Figure 5 9 allows complete customization of respons...

Страница 26: ...may be configured individually for each output and assigned to either Meas1 or Meas2 Set Point level defines the condition where the output is in the true condition For a typical application the output will be active when the Measurement mode result is between the set point limits If the inverted option is specified the output will be inactive when the Measurement mode result is between the set po...

Страница 27: ...djustment is implemented via the Edit PSF screen Null Span button which activates the Null Span menu Figure 5 12 Figure 5 12 Null Span Menu The Null Span menu causes the controller to temporarily respond to scaling adjustments The Null and Span ranges can be adjusted as follows Each output s Null and Span is independently adjusted via the separate sliding bars When the adjustments are made the new...

Страница 28: ...ked Total Beams Blocked TBB The controller totals the number of blocked beams Contiguous Beams Blocked CBB The controller totals the number of contiguous beams blocked in each group of blocked beams along the length of the light screen and registers the maximum value First Beam Made FBM The controller identifies the location of the first clear beam Last Beam Made LBM The controller identifies the ...

Страница 29: ...ult settings to signify no blanking Figure 5 14 MINI ARRAY software blanking specifications models MAC 1 MACP 1 MACN 1 MACV 1 and MACI 1 Models MAC16P 1 and MAC16N 1 The controller can specify blanking of any light channel and save these specifications in static memory Blanking options are changed using the supplied software Under the MINI ARRAY tasks select the Alignment function to access the Al...

Страница 30: ...the user to select clear rows of channels The OK button adds the new blanking additions to the Alignment screen The Cancel button voids the Edit changes Auto Blanking selects all blocked channels for blanking When the Auto Blanking feature is selected the settings may be accepted or aborted Abort Auto Blanking cancels Auto Blanking File Save and File Retrieve allow the user to save and retrieve bl...

Страница 31: ...ical resolution within the middle one third of the scanning range See Figure 5 17 Edge Scan activates only the beams located near the top edge of an object in the light screen Top edge refers to the edge of the object passing nearest the top end of the sensors i e the top of the light screen farthest from the sensor s cabled end Each scan begins six beams prior to the last beam blocked during the ...

Страница 32: ...gure 5 19 Protocol is one start bit one stop bit 8 data bits and even parity See the Appendix for more information on data formats When RS 485 communication is used each controller module may be assigned a controller ID Select letter A through O for individual identification of up to 15 Controllers on a RS 485 party line 5 6 1 Serial Transmission Serial Transmission activates the serial port speci...

Страница 33: ...F The program will confirm that the PSF was accepted or it will prompt for changes that are still required Retrieving a PSF from the Controller To check the PSF that is currently loaded into the controller select Upload PSF The current PSF will be displayed on the PSF Configuration screen Saving a PSF to Disk To place the displayed PSF into a file that can be retrieved at any time select File Save...

Страница 34: ...y in the array in response to the currently loaded PSF select Execute The Measurement Output screen will appear Figure 5 23 Select Run The table will display the status for the selected measurement mode s including the Present value and the High and Low values for the Run period Select Stop to freeze the data Select Step to initiate a single scan of the array This simulates a snapshot of what is v...

Страница 35: ...ing for activity from the controller This can occur in Gate or Host Mode after the emitter has been temporarily unplugged and then reconnected but before the emitter receives its next gating command Receiver Figure 6 1 The green LED ON only indicates proper alignment and no beams broken A flashing green only indicator has the same meaning as a flashing red emitter indicator as described above Gree...

Страница 36: ...ls MAC16N 1 MAC16P 1 displays the status that at least one output is active Alarm Red Models MAC 1 MACP 1 MACN 1 MACV 1 MACI 1 displays the status of Output 2 Output 2 may be assigned to an Analysis Mode or may be used as a system diagnostics Alarm or as a Trigger alarm for gating another MINI ARRAY System Models MAC16N 1 MAC16P 1 displays the status of Output 16 Gate Red All Models displays the s...

Страница 37: ...the F2 key The Diagnostics screen Figure 6 4 displays the type of each emitter and receiver module Board and its functional status State If an error has occurred the specific problem beam Channel will be identified Additionally If there is a problem with an emitter or receiver cable connection a No Response message will be displayed The Diagnostics routine also displays the part number and date co...

Страница 38: ...38 P N 43298 rev E Banner Engineering Corp Minneapolis MN U S A www bannerengineering com Tel 763 544 3164 MINI ARRAY Instruction Manual System Operation ...

Страница 39: ...msg 1 65 assume the controller ID is the letter A msg 2 83 scan initiation byte which is the ASCII letter S The host transmits this three byte message at the defined baud rate The format is one start bit one stop bit even parity and eight data bits When this message is received by the MINI ARRAY controller the controller initiates a scan and then updates its outputs as required The MINI ARRAY cont...

Страница 40: ...he array is completely clear i e when no beams are blocked and no further data is sent until one or more beams is blocked Binary Format Data Transmission There are two binary formats The one used depends upon which measurement modes are selected For the ALL measurement mode each data byte conveys the status of eight consecutive beams Each bit of the byte is directly related to the status of an ind...

Страница 41: ...rially transmit the array data bytes The three header bytes are not transmitted The Compress Data option affects the data bytes for the measurement modes excluding the ALL mode Except for the ALL mode the analysis modes use two bytes to transmit the appropriate information For cases where the sensor cannot provide a result greater than 255 the Compress Data option will provide this data in one byt...

Страница 42: ...42 P N 43298 rev E Banner Engineering Corp Minneapolis MN U S A www bannerengineering com Tel 763 544 3164 MINI ARRAY Instruction Manual Notes ...

Страница 43: ......

Страница 44: ...HER WARRANTIES WHETHER EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND WHETHER ARISING UNDER COURSE OF PERFORMANCE COURSE OF DEALING OR TRADE USAGE This Warranty is exclusive and limited to repair or at the discretion of Banner Engineering Corp replacement IN NO EVENT SHALL BANNER ENGINEERING CORP BE LIABLE TO BUYER OR ANY OTH...

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