BANLAW FillSafe Zero 2 Скачать руководство пользователя страница 16

 

BANLAW PRODUCT DATA SHEET                    FILLSAFE ZERO 2” NPT F

xM FLOW CONTROL VALVE 

Doc ID: PRH-OFP-25      Version: 4.0 

 

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application. Equipment that is damaged, leaking or otherwise unfit for operation must not be used, but must 
instead be replaced or repaired prior to use of a diesel refuelling system. 

 

REMOVE RECEIVER DUST CAP. REMOVE NOZZLE FROM ANCHOR OR HOLSTER 

 

RETRACT NOZZLE ACTUATOR AND PUSH ONTO RECEIVER. RELEASE ACTUATOR AND ALLOW IT 
TO RETURN FORWARD. PULL BACK SLIGHTLY ON NOZZLE TO CONFIRM SECURE CONNECTION 
WITH RECEIVER 

 

START FUEL DISPENSING PUMP 

 

MANUALLY  OPEN  REFUELLING  NOZZLE.  IF  NOZZLE  IMMEDIATELY  SHUTS  OFF,  MANUALLY 
CYCLE NOZZLE BETWEEN OPEN AND CLOSED FOR APPROX. 2-3SECS. IF NOZZLE WILL STILL NOT 
REMAIN OPEN, CONFIRM TANK IS NOT ALREADY FILLED TO CAPACITY. IF NOT, REFER SECTION 

 

ALLOW  TANK  TO  REFILL.  IF  REQUIRED  BY  SITE  REFUELLING  PROCEDURE,  WITNESS  ENTIRE 
REFUELLING EVENT WHILST VISUALLY MONITORING RISING FUEL LEVEL 

 

ONCE TANK 

REACHES CAPACITY, THE FILLSAFE ZERO LEVEL SENSOR WILL “CLOSE”, PROMPTING 

THE FLOW CONTROL VALVE TO CLOSE. THE BANLAW NOZZLE WILL THEN PROMPTLY CLOSE. 
ENSURE  NOZZLE  OPERATING  T-

HANDLE  IS LATCHED  IN “OFF”  (CLOSED) POSITION  PRIOR  TO 

DISCONNECTION 

 

STOP  FUEL  DISPENSING  PUMP.  RETRACT  NOZZLE  ACTUATOR  AND  DISCONNECT  FROM 
RECEIVER. REPLACE RECEIVER DUST CAP AND RETURN NOZZLE TO STORAGE HOLSTER/ANCHOR 

 

7

 

MAINTENANCE & SPARE PARTS 

The BFCV50NPTF Flow Control Valve is a 

non-serviceable

 Banlaw product. Banlaw warranty is void in the 

event an attempt is made to repair, modify or otherwise tamper with the Valve assembly. Further, tampering 
with the Valve may increase the risk of hazards jeopardising the operation of the Valve and OFP system, and 
subsequent safety of the refuelling system. 

7.1

 

Preventative Maintenance 

The  integrity  (sound  working  condition)  of  refuelling  couplings  and  tank  overfill  protection  systems  is 
critical to ensure all equipment can be operated in a safe and proper manner. 

The working life of refuelling equipment depends on many factors, including the environment in which it 
operates, and the care by which such equipment is used and maintained. Dusty and dirty environments more 
prone to contamination buildup in equipment such as refuelling couplings cause accelerated wear & tear, as 
does excessive  contamination within the fuel stream. Due to the many varied operating environments  in 
which Banlaw equipment is used, any preventative maintenance information provided within this document 
shall be used a guide 

 unless noted otherwise. 

The BFCV50NPTF Valve contains relative moving parts which will wear after a period of use. Such wear will 
be  accelerated  by  contamination  within  refuelling  couplings  and  within  the  fuel  stream  itself.  Excessive 
contamination within the fuel stream may even cause malfunction of the dry-break refuelling equipment and 
FillSafe Zero (OFP) system. 

The following preventative maintenance guidelines apply to the BFCV50NPTF Flow Control Valve; 

Содержание FillSafe Zero 2

Страница 1: ...DUCT DESCRIPTION The range of patented and patents pending Banlaw FillSafe Zero overfill protection OFP systems is designed for the safe and reliable refuelling refilling of diesel fuel tanks commonly...

Страница 2: ...l damage A risk assessment job hazard analysis JHA should be conducted PRIOR to the start of any works or actions within this document Whilst every effort has been made to ensure the execution of this...

Страница 3: ...on upon actuation of the Level Sensor used in conjunction with the Valve assembly specifically closure of the fuel trickle flow from the Valve to the Level Sensor via the Pilot Line o The Flow Control...

Страница 4: ...M Receiver provided the maximum flowrate capability of the Valve is not exceeded refer section 0 Figure 5 illustrates an example of a FillSafe Zero system incorporating a BFCV50NPTF Flow Control Valv...

Страница 5: ...sed prohibiting fuel entering the tank Dry break Diesel Refuelling Nozzle in the OFF closed position awaiting disconnection Figure 6 Example of FillSafe Zero Install Tank Full Figure 7 shows an altern...

Страница 6: ...eliability of a FillSafe Zero system refer also section 8 Figure 9 Banlaw FillSafe Zero Internal Pilot Line 3 IMPORTANT RESTRICTIONS ON THE USE OF THIS PRODUCT 1 The safe installation and subsequent o...

Страница 7: ...trols e g filtration for all fuels passing through the Banlaw FillSafe Zero system 4 PRODUCT SPECIFICATIONS BANLAW BFCV50NPTF FLOW CONTROL VALVE Max Diesel Flow Rate LPM GPM 800LPM 211GPM Min Flow Rat...

Страница 8: ...ted by Banlaw some of the key internal Pilot Line specifications and requirements include 1 Supplied by Banlaw or otherwise manufactured strictly in accordance with Banlaw specifications 2 Minimum ID...

Страница 9: ...harge requires consideration of 2 important issues which may affect the function and reliability of the FillSafe Zero OFP system General Installation Notes 1 Conduct a Job Hazard Analysis JHA prior to...

Страница 10: ...iquid diesel for a longer period during refuelling of the tank minimising foaming and static charge In smaller tanks or where the Valve position cannot be moved lower the foaming may delay the actuati...

Страница 11: ...ck valve 1 Complete all necessary hazard mitigation monitoring and control actions as per the JHA 2 Once the tank is ready to accept the new BFCV50NPTF Flow Control Valve remove the Valve from its pac...

Страница 12: ...f JIC Pilot Line Connection 7 Apply thread sealant e g Loctite 567 sparingly to the central area of the 2 NPT M thread of the Valve Ensure the mating 2 NPT F port on the tank inlet is in good conditio...

Страница 13: ...d cause system malfunction Do NOT over tighten threaded connection For Banlaw FuelTrack auto ID Receivers the unique ID tag code must be entered into the FuelTrack database and assigned to the asset p...

Страница 14: ...nk refuelling event shall serve as the means of commissioning the FillSafe Zero system 3 Prior to any attempt to refuel the tank ensure the fuel level is below the SFL and subsequently the OFP system...

Страница 15: ...next refuelling event alternate means shall remain in place to prevent overfilling of the tank until such root cause s are identified mitigated controlled and or managed 6 PRINCIPLES OF OPERATION The...

Страница 16: ...MAINTENANCE SPARE PARTS The BFCV50NPTF Flow Control Valve is a non serviceable Banlaw product Banlaw warranty is void in the event an attempt is made to repair modify or otherwise tamper with the Valv...

Страница 17: ...erated and maintained in accordance with Banlaw guidelines PROBLEM PROBABLE CAUSE AND SOLUTION Premature nozzle shut off at the start of or during the refuelling Zero system requires bleeding to remov...

Страница 18: ...idental premature trigger of the Level Sensor by fuel movement in the tank Pause for 1 min 60 seconds to allow fuel to settle and try again Incorrect Level Sensor for the required ullage Contact Banla...

Страница 19: ...f Nozzle and Receiver Worn ball lock mechanism on Nozzle and or Receiver Inspect both equipment and replace if necessary Contamination within ball lock groove on receiver body Clean thoroughly and rec...

Страница 20: ...in the Banlaw FillSafe Zero system please refer to section 4 10 PRODUCT WARRANTY Banlaw is committed to providing quality products and services To provide further assurance our products and services a...

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