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BANLAW PRODUCT DATA SHEET  

 

 DRY-BREAK DIESEL REFUELLING NOZZLES

 

Doc ID: PRH-REF-70      Version: 7.0 

 

Page 

31

 of 

32

 

 

Please ensure you have the latest version of this document.

 

 

PROBLEM 

PROBABLE CAUSE AND SOLUTION 

o

 

Fuel and/or air leakage from tank(s) 

after

 closure of the vent(s) 

  identify  source  of  leakage  and  effectively  seal  (e.g.  leaking 

manual filler point cap). 

 

Nozzle  or  OFP  system  flow  rate  outside  the  recommended  range. 
Maintain  flowrate  within  the  recommended  minimum  and  maximum 
range. 

 

Nozzle  operating  handle  being  forcibly  held  in  the  ON  (open)  position 
during refuelling 

 assess root cause(s) and rectify. 

 

Nozzle is reopened after the tank is filled 

 train operator(s) on correct 

nozzle operation. 

 

Nozzle spring setting too “high” (heavy) for application. Contact Banlaw 

or your nearest Banlaw agent for advice. 

 

Vent  pressure  relief  spring  setting  below  Nozzle  and  Receiver  shutoff 
value. Contact Banlaw or your nearest Banlaw agent for advice. 

Fluid Leakage 
from Nozzle 

 

Faulty fluid seal(s) within Nozzle 

 replace Nozzle and have faulty Nozzle 

serviced. 

 

Over-pressurisation of Nozzle 

 maintain fluid pressure under the SWP. 

 

Temperature  below  minimum  operating  temperature  of  the  Nozzle 

 

replace Nozzle with a Banlaw “arctic” series Nozzle.

 

 

A foreign object is caught within the Nozzle 

 investigate. 

 

Fuel overly contaminated 

 investigate and rectify. 

Fluid Leakage 
between Nozzle 
and Receiver 
during 
Refuelling 

 

Faulty fluid seal(s) within Nozzle 

 replace Nozzle and have faulty Nozzle 

serviced. 

 

Sealing surfaces on Receiver are damaged 

 replace Receiver. 

 

Contamination (dirt, mud etc.) build-up within Nozzle 

 clean Nozzle and 

Receiver  or  replace  Nozzle  and  have  faulty  Nozzle  serviced.  Ensure 
Receiver Dust Caps and a Nozzle Holster or Anchor are used. 

 

Fuel overly contaminated 

 investigate and rectify. 

 

Temperature  below  minimum  operating  temperature  of  the  Nozzle 

 

replace Nozzle with a Banlaw “arctic” series Nozzle.

 

Nozzle 
Uncouples from 
Receiver During 
Refuelling 

 

Incorrect  combination  of  Nozzle  and  Receiver.  Confirm  compatibility. 

Only use the correct combination of Nozzle and Receiver.

 

 

Worn  ball  lock  mechanism  on  Nozzle  and/or  Receiver.  Inspect  both 
equipment and replace if necessary. 

 

Contamination  within  ball  lock  groove  on  receiver  body.  Clean 
thoroughly and reconnect nozzle. 

 

Nozzle improperly coupled to Receiver. Try again. 

No fuel flow 
through Nozzle 

 

Valve upstream or downstream within system is closed 

 investigate. 

 

Banlaw FuelTrack receiver ID tag (code) has not been entered into the 
onsite FMS database and/or properly configured within the database. 

 

FuelTrack receiver ID tag has not been received by local FMS depot; 

o

 

Existing fault with auto ID dry-break system, e.g. short circuit or 
under-voltage 

 investigate and rectify. 

o

 

Faulty  auto  ID  chip  in  receiver 

  install  new  Banlaw  FuelTrack 

Receiver. 

Содержание 800 Series

Страница 1: ...refers to the maximum rated diesel flowrate of 1000LPM 264GPM of the 1000 series Banlaw Nozzles are available in a variety of models variants within each series including the Banlaw FuelTrack Nozzles...

Страница 2: ...lity nor liability for the consequences and damages that may occur in the execution of works within this document Persons conducting or otherwise involved with the execution of the works within this d...

Страница 3: ...supplement complement a Quick Fill System but where the OFP system acts as the primary first means of terminating the inflow of liquid into the tank without the need for pressurisation of the tank s...

Страница 4: ...the Nozzle will automatically shut off and decreasing the spring setting will decrease the pressure required for shut off 1 2 System Overview Banlaw Dry Break Diesel Refuelling Nozzles are a key comp...

Страница 5: ...pplications Banlaw 800 model Mining series Nozzles e g BNM800M suit all industry standard Receivers e g Wiggins ZN2 JNX series Caterpillar FloMAX FR series etc Industry proven ball lock latching mecha...

Страница 6: ...re 5 illustrates the key external features of a Banlaw refuelling nozzle Figure 5 Key External Features of Banlaw Nozzle 1 4 Part Numbering Figure 6 and Figure 7 denotes the part numbering system used...

Страница 7: ...5 Available Nozzle Models The 800 Nozzle series currently consists of 12 different models whilst the 1000 Nozzle series consists of 4 models as per Table 1 Please refer to Banlaw Sales Marketing mater...

Страница 8: ...cifically the setting specification of the piston spring Banlaw document EBL 33 provides further important information on spring settings Selection of the required Spring Setting should be performed p...

Страница 9: ...e and Receiver spring settings Figure 10 Relationship Between Nozzle and Receiver Spring Settings Figure 11 illustrates the location on a Nozzle where the Spring Setting is marked Figure 11 Example of...

Страница 10: ...5 kPa Please refer to the Product Data Sheet PRH REF 72 for information on Receiver spring settings 1 7 FuelTrack Nozzle Variants Figure 12 illustrates the basic architecture of the Banlaw FuelTrack...

Страница 11: ...COMPATIBILITY Nozzles Series Receivers Series Banlaw 800 Mining Banlaw 23 Mining Wiggins ZN2 JNC2 JNX etc Caterpillar FloMAX International FR FRA FRS etc Fast Fill Systems R150 R150CV etc See also No...

Страница 12: ...through the cooperation of the supplier OEM Banlaw and the customer or end user Once such an assessment deems the Banlaw product s to be suitable the customer or end user shall ensure effective change...

Страница 13: ...nally acceptable after consultation with Banlaw b Banlaw Hydraulic Nozzles i e BNH800 series have traditionally been used with solcenic oils without incident 4 Banlaw Nozzles are not recommended for u...

Страница 14: ...Steel Viton Nitrile NBR Acetal Fluorosilicone Nylon Process Connection Inlet 2 NPT F Mass of Nozzle approx 4 2kg 9 3lb Legend SWP Maximum recommended Safe Working Pressure LPM Litres per minute volum...

Страница 15: ...ure Drop Through 1000 Nozzle and 43 Receiver Notes 1 All pressure drop data refers to the dynamic head loss through the Banlaw Nozzle and Banlaw Receiver combination This data will vary when a Banlaw...

Страница 16: ...is being installed Failure to select the proper nozzle setting will increase the risk of hazards such as o Overfilling and the likely internal over pressurisation of the tank s o Spillage of fuel envi...

Страница 17: ...igure 15 Basic Nozzle and Receiver Arrangement The Nozzle must be aligned concentrically with the Receiver for connection The Nozzle may be oriented at any angle during operation i e when connected to...

Страница 18: ...ng a Banlaw Nozzle Holster or Nozzle Anchor or by fabricating a custom bracket to safely store the Nozzle The location of the holster etc shall allow safe convenient and ergonomic access by personnel...

Страница 19: ...e interlocked with additional safety features to prevent vehicle driveaway General Installation Notes 1 Conduct a Job Hazard Analysis JHA prior to install to mitigate health environmental and equipmen...

Страница 20: ...k series Nozzles e g BNMF800 and BNF1000 series During connection of the Swivel refer section 4 2 it is imperative the spring loaded male probe extending from the Swivel outlet is inserted into the fe...

Страница 21: ...it 4 3 Commissioning Guidelines There are no specific commissioning requirements for a Banlaw Nozzle Banlaw do however recommend witnessing tank pressures and system performance during the initial ref...

Страница 22: ...m malfunction or other incident this will allow personnel to react promptly to avoid further escalation of the hazards The use of a splash fill adaptor refer Figure 22 with a dry break refuelling nozz...

Страница 23: ...erfill or other causes IF A TANK LEVEL GAUGE EXISTS FIRST DETERMINE WHETHER THE TANK S REQUIRES REFILLING I E FUEL LEVEL IS BELOW THE SAFE FILL LEVEL ENSURE NOZZLE OPERATING HANDLE IS SECURELY LATCHED...

Страница 24: ...3SECS IF NOZZLE WILL STILL NOT REMAIN OPEN CONFIRM TANK IS NOT ALREADY FILLED TO CAPACITY IF NOT REFER SECTION 7 DO NOT MANUALLY OR OTHERWISE FORCIBLY HOLD THE OPERATING HANDLE IN THE ON OR PARTIALLY...

Страница 25: ...or information contact Banlaw or refer to Banlaw document EBL 33 Refuelling operators who manually override the automatic tank pressure shut off function of Banlaw Nozzles by holding or using some dev...

Страница 26: ...off A drive away i e movement of the plant equipment whilst the Nozzle remains connected 6 MAINTENANCE SPARE PARTS Spare parts including service kits for Banlaw Nozzles are only sold to accredited Ba...

Страница 27: ...end of the Nozzle is more exposed to contamination ingress and general wear tear particularly if a Nozzle Anchor Holster or Dust Plug is not used to store the Nozzle Figure 24 illustrates the front e...

Страница 28: ...all inline bulk filtration on all diesel dispensing lines contact Banlaw for advice 4 Maintain the use of the Receiver Dust Cap and Nozzle Anchors Holsters or Dust Plugs 5 Remove any contamination fro...

Страница 29: ...safely store a Nozzle off the ground when not in use Please contact Banlaw or your nearest Banlaw agent for more detailed preventative maintenance information 6 2 Banlaw Onsite Maintenance Clients ca...

Страница 30: ...ow recommended minimum Increase delivery flow rate Excessive free play mechanical wear in the Nozzles operating mechanism replace Nozzle and have faulty Nozzle serviced A component in the system has b...

Страница 31: ...rly contaminated investigate and rectify Fluid Leakage between Nozzle and Receiver during Refuelling Faulty fluid seal s within Nozzle replace Nozzle and have faulty Nozzle serviced Sealing surfaces o...

Страница 32: ...correct combination of Nozzle and Receiver Confirm compatibility Only use the correct combination of Nozzle and Receiver Worn ball lock mechanism on Nozzle and or Receiver Inspect both equipment and r...

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