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BANLAW PRODUCT DATA SHEET  

 

 DRY-BREAK DIESEL REFUELLING NOZZLES

 

Doc ID: PRH-REF-70      Version: 7.0 

 

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1.1

 

Glossary of Terms 

The following glossary defines key terms used within this document. 

Dry-Break 

An industry term used to describe a fluid coupling which is of the “normally closed” 

or liquid tight state whilst ever this coupling remains disconnected from its mating 
coupling.  Fluid  (fuel)  pressure  may  exist  within  the  coupling,  although  no  fluid 
discharge may occur whilst the coupling remains in the normally closed (dry-break) 
state.

 

Nozzle 

A female refuelling coupling (coupler) 

 

sometimes referred to as a “fuel gun” 

normally attached to the end of the dispensing (supply) line (e.g. dispensing hose). 
A Nozzle engages with a Receiver to form a sealed (liquid-tight) connection for the 
pressurised transfer of a liquid (e.g. diesel). 

Receiver 

A male refuelling coupling (coupler), normally attached to the inlet of the vessel to 
be filled via the Nozzle. 

Tank Vent 

For the purposes (scope) of this document, a Tank Vent (or Vent) shall refer to a 
Banlaw Vent (or Vent of same kind) specifically designed to be compatible with the 
Banlaw quick-fill refuelling system.

 

Quick-Fill 

An industry term used to describe a complete dry-break diesel refuelling system, 
consisting of a Nozzle, Receiver and Tank Vent(s). This system is the same kind as 
the Banlaw refuelling system, specifically a system which relies on the closure of 
the Tank Vent(s) once the Tank(s) is refilled, the short-term pressurisation of the 
Tank(s), and the automatic shut-off (i.e. closure) of the Nozzle. 

Overfill 
Protection 
(OFP) 

Refers to a system designed to supplement (complement) a Quick-Fill System, but 
where the OFP system acts as the primary (first) means of terminating the inflow 
of liquid into the tank without the need for pressurisation of the tank(s). 

Flash Point (FP) 

“The lowest temperature, corrected to a barometric pressure of 101.3kPa(a) (i.e. 

1 atm), at which application of a test flame causes the vapour of the test portion 
to ignite under the specified co

nditions of the test.” [AS1940

-2004]. 

Combustible 
Substance 
(Liquid) 

“Any liquid, other than a Flammable Liquid, that has a Flash Point, and has a Fire 
Point that is less than its Boiling Point.” [AS1940

-2004]. Other definitions denote a 

combustible  liquid  as  having  a  Flash  Point  of  >60.5°C  (>140.9°F).  In  addition; 

Combustible liquids that are stored, handled or processed at a temperature T 

≥ 

(FP

6°C)  should  be  considered  as  flammable  liquids.

 

Zonal  (hazardous  area) 

distances  for  such  liquids  should  be  determined  accordingly  in  accordance  with 

this  Standard  unless  a  detailed  classification  indicates  otherwise.”  [AS/NZS 

60079.10.1-2009 ZA.5].

 

Flammable 
Substance 
(Liquid) 

“Liquids,  or  mixtures  of  liquids,  or  liquids  containing  solids  in  sol

ution  or 

suspension which give off a flammable vapour at temperatures of not more than 
60.5°C (140.9°F), closed cup test, or not more than 65.6°C (150.1°F), open cup test, 

normally referred to as the Flash Point.” [AS1940

-

2004]. In addition; “

Combustible 

liquids  that  are  stored,  handled  or  processed  at  a  temperature  T 

≥  (

FP

6°C) 

should be considered as flammable liquids.

 

Diesel Fuel 

Clean  (filtered)  automotive  grade  diesel  fuels,  including  summer  and  winter 
blends. Excludes heavy distillates, e.g. bunker oils, heavy fuel oils (HFO), etc. 

Explosive 
Atmosphere 

“Mixture with air, under atmospheric conditions, of flammable substances in the 

form  of  gas,  vapour,  dust,  fibres,  or  flyings  which,  after  ignition,  permits  self-

sustaining flame propagation.” 

[AS/NZS 60079.10.1-2009].

 

Содержание 800 Series

Страница 1: ...refers to the maximum rated diesel flowrate of 1000LPM 264GPM of the 1000 series Banlaw Nozzles are available in a variety of models variants within each series including the Banlaw FuelTrack Nozzles...

Страница 2: ...lity nor liability for the consequences and damages that may occur in the execution of works within this document Persons conducting or otherwise involved with the execution of the works within this d...

Страница 3: ...supplement complement a Quick Fill System but where the OFP system acts as the primary first means of terminating the inflow of liquid into the tank without the need for pressurisation of the tank s...

Страница 4: ...the Nozzle will automatically shut off and decreasing the spring setting will decrease the pressure required for shut off 1 2 System Overview Banlaw Dry Break Diesel Refuelling Nozzles are a key comp...

Страница 5: ...pplications Banlaw 800 model Mining series Nozzles e g BNM800M suit all industry standard Receivers e g Wiggins ZN2 JNX series Caterpillar FloMAX FR series etc Industry proven ball lock latching mecha...

Страница 6: ...re 5 illustrates the key external features of a Banlaw refuelling nozzle Figure 5 Key External Features of Banlaw Nozzle 1 4 Part Numbering Figure 6 and Figure 7 denotes the part numbering system used...

Страница 7: ...5 Available Nozzle Models The 800 Nozzle series currently consists of 12 different models whilst the 1000 Nozzle series consists of 4 models as per Table 1 Please refer to Banlaw Sales Marketing mater...

Страница 8: ...cifically the setting specification of the piston spring Banlaw document EBL 33 provides further important information on spring settings Selection of the required Spring Setting should be performed p...

Страница 9: ...e and Receiver spring settings Figure 10 Relationship Between Nozzle and Receiver Spring Settings Figure 11 illustrates the location on a Nozzle where the Spring Setting is marked Figure 11 Example of...

Страница 10: ...5 kPa Please refer to the Product Data Sheet PRH REF 72 for information on Receiver spring settings 1 7 FuelTrack Nozzle Variants Figure 12 illustrates the basic architecture of the Banlaw FuelTrack...

Страница 11: ...COMPATIBILITY Nozzles Series Receivers Series Banlaw 800 Mining Banlaw 23 Mining Wiggins ZN2 JNC2 JNX etc Caterpillar FloMAX International FR FRA FRS etc Fast Fill Systems R150 R150CV etc See also No...

Страница 12: ...through the cooperation of the supplier OEM Banlaw and the customer or end user Once such an assessment deems the Banlaw product s to be suitable the customer or end user shall ensure effective change...

Страница 13: ...nally acceptable after consultation with Banlaw b Banlaw Hydraulic Nozzles i e BNH800 series have traditionally been used with solcenic oils without incident 4 Banlaw Nozzles are not recommended for u...

Страница 14: ...Steel Viton Nitrile NBR Acetal Fluorosilicone Nylon Process Connection Inlet 2 NPT F Mass of Nozzle approx 4 2kg 9 3lb Legend SWP Maximum recommended Safe Working Pressure LPM Litres per minute volum...

Страница 15: ...ure Drop Through 1000 Nozzle and 43 Receiver Notes 1 All pressure drop data refers to the dynamic head loss through the Banlaw Nozzle and Banlaw Receiver combination This data will vary when a Banlaw...

Страница 16: ...is being installed Failure to select the proper nozzle setting will increase the risk of hazards such as o Overfilling and the likely internal over pressurisation of the tank s o Spillage of fuel envi...

Страница 17: ...igure 15 Basic Nozzle and Receiver Arrangement The Nozzle must be aligned concentrically with the Receiver for connection The Nozzle may be oriented at any angle during operation i e when connected to...

Страница 18: ...ng a Banlaw Nozzle Holster or Nozzle Anchor or by fabricating a custom bracket to safely store the Nozzle The location of the holster etc shall allow safe convenient and ergonomic access by personnel...

Страница 19: ...e interlocked with additional safety features to prevent vehicle driveaway General Installation Notes 1 Conduct a Job Hazard Analysis JHA prior to install to mitigate health environmental and equipmen...

Страница 20: ...k series Nozzles e g BNMF800 and BNF1000 series During connection of the Swivel refer section 4 2 it is imperative the spring loaded male probe extending from the Swivel outlet is inserted into the fe...

Страница 21: ...it 4 3 Commissioning Guidelines There are no specific commissioning requirements for a Banlaw Nozzle Banlaw do however recommend witnessing tank pressures and system performance during the initial ref...

Страница 22: ...m malfunction or other incident this will allow personnel to react promptly to avoid further escalation of the hazards The use of a splash fill adaptor refer Figure 22 with a dry break refuelling nozz...

Страница 23: ...erfill or other causes IF A TANK LEVEL GAUGE EXISTS FIRST DETERMINE WHETHER THE TANK S REQUIRES REFILLING I E FUEL LEVEL IS BELOW THE SAFE FILL LEVEL ENSURE NOZZLE OPERATING HANDLE IS SECURELY LATCHED...

Страница 24: ...3SECS IF NOZZLE WILL STILL NOT REMAIN OPEN CONFIRM TANK IS NOT ALREADY FILLED TO CAPACITY IF NOT REFER SECTION 7 DO NOT MANUALLY OR OTHERWISE FORCIBLY HOLD THE OPERATING HANDLE IN THE ON OR PARTIALLY...

Страница 25: ...or information contact Banlaw or refer to Banlaw document EBL 33 Refuelling operators who manually override the automatic tank pressure shut off function of Banlaw Nozzles by holding or using some dev...

Страница 26: ...off A drive away i e movement of the plant equipment whilst the Nozzle remains connected 6 MAINTENANCE SPARE PARTS Spare parts including service kits for Banlaw Nozzles are only sold to accredited Ba...

Страница 27: ...end of the Nozzle is more exposed to contamination ingress and general wear tear particularly if a Nozzle Anchor Holster or Dust Plug is not used to store the Nozzle Figure 24 illustrates the front e...

Страница 28: ...all inline bulk filtration on all diesel dispensing lines contact Banlaw for advice 4 Maintain the use of the Receiver Dust Cap and Nozzle Anchors Holsters or Dust Plugs 5 Remove any contamination fro...

Страница 29: ...safely store a Nozzle off the ground when not in use Please contact Banlaw or your nearest Banlaw agent for more detailed preventative maintenance information 6 2 Banlaw Onsite Maintenance Clients ca...

Страница 30: ...ow recommended minimum Increase delivery flow rate Excessive free play mechanical wear in the Nozzles operating mechanism replace Nozzle and have faulty Nozzle serviced A component in the system has b...

Страница 31: ...rly contaminated investigate and rectify Fluid Leakage between Nozzle and Receiver during Refuelling Faulty fluid seal s within Nozzle replace Nozzle and have faulty Nozzle serviced Sealing surfaces o...

Страница 32: ...correct combination of Nozzle and Receiver Confirm compatibility Only use the correct combination of Nozzle and Receiver Worn ball lock mechanism on Nozzle and or Receiver Inspect both equipment and r...

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