BANLAW 800 Series Скачать руководство пользователя страница 10

BANLAW PRODUCT DATA SHEET  

 

 DRY-BREAK DIESEL REFUELLING NOZZLES

 

Doc ID: PRH-REF-70      Version: 7.0 

 

Page 

10

 of 

32

 

 

Please ensure you have the latest version of this document.

 

 

Table  3  details  the  relationship  between  the  various  Nozzle  settings,  specifically  with  respect  to  the 

“Medium” (M) setting.

 

I.e. the “offset” refers to the change in nozzle shut

-off pressure from a Medium 

setting. This data only applies when the Banlaw Nozzle is used with a Banlaw Receiver and the Receiver 
spring setting remains unchanged. The data may be subject to change when a nozzle is used with a non-
Banlaw (third party) receiver. 

Nozzle Spring Setting 

Code/Marking 

Nozzle Shut-Off Pressure Offset (± 5 kPa) 

Light 

-40 kPa (5.8psi) 

Medium-Light 

ML 

-20kPa (2.9psi) 

Medium (Standard) 

0 kPa 

Medium-Heavy 

MH 

+10 kPa (1.5psi) 

Heavy 

+25 kPa (3.6psi) 

Table 3 - Nozzle (Piston Spring) Shut-Off Settings 

Examples; 

 

Adjusting the Nozzle spring setting from a Medium (M) to a Light (L) setting will 

decrease

 the 

shut-off pressure by 40 ± 5 kPa. 

 

Adjusting the Nozzle spring setting from a Medium (M) to a Heavy (H) setting will 

increase

 the 

shut-off pressure by 25 ± 5 kPa. 

 
Please refer to the Product Data Sheet (PRH-REF-72) for information on Receiver spring settings. 

 

1.7

 

FuelTrack Nozzle Variants 

Figure 12 illustrates the basic architecture of the Banlaw FuelTrack dry-break auto ID system, specifically 
the Nozzle and Receiver in the 2 operating states; 

 

Nozzle disconnected from Receiver; 

o

 

4.6 to 5Vdc at the centre contact of the 

Nozzle

o

 

Receiver is passive. 

o

 

No auto ID circuit. 

 

Nozzle connected to Receiver; 

o

 

Auto ID circuit energised between Nozzle and Receiver. 

o

 

Circuit “reads” unique ID tag (code) of Receiver.

 The Signal from the auto ID circuit is 

transmitted through the active data cable and is Received and processed by the Local 

Controller (i.e. “

Depot

”)

 

Most  refuelling  applications  utilising  a  Banlaw  or  similar  Nozzle  are  accommodated 
using a 

“Medium” (M)

 

spring setting, however growing use of larger plant equipment 

and higher  refuelling flowrates is creating a requirement for 

heavier

 (higher) Nozzle 

spring settings. In addition, the use of non-metal (i.e. plastic, resin) fuel tanks are often 
best refilled using a lighter Nozzle spring setting. Please refer document EBL-33. 

 

To provide the highest practicable level of protection, Banlaw recommends a suitable 
zero pressure overfill protection (OFP) system 

 

e.g. Banlaw FillSafe™ 

is considered 

for all tanks.

 

Содержание 800 Series

Страница 1: ...refers to the maximum rated diesel flowrate of 1000LPM 264GPM of the 1000 series Banlaw Nozzles are available in a variety of models variants within each series including the Banlaw FuelTrack Nozzles...

Страница 2: ...lity nor liability for the consequences and damages that may occur in the execution of works within this document Persons conducting or otherwise involved with the execution of the works within this d...

Страница 3: ...supplement complement a Quick Fill System but where the OFP system acts as the primary first means of terminating the inflow of liquid into the tank without the need for pressurisation of the tank s...

Страница 4: ...the Nozzle will automatically shut off and decreasing the spring setting will decrease the pressure required for shut off 1 2 System Overview Banlaw Dry Break Diesel Refuelling Nozzles are a key comp...

Страница 5: ...pplications Banlaw 800 model Mining series Nozzles e g BNM800M suit all industry standard Receivers e g Wiggins ZN2 JNX series Caterpillar FloMAX FR series etc Industry proven ball lock latching mecha...

Страница 6: ...re 5 illustrates the key external features of a Banlaw refuelling nozzle Figure 5 Key External Features of Banlaw Nozzle 1 4 Part Numbering Figure 6 and Figure 7 denotes the part numbering system used...

Страница 7: ...5 Available Nozzle Models The 800 Nozzle series currently consists of 12 different models whilst the 1000 Nozzle series consists of 4 models as per Table 1 Please refer to Banlaw Sales Marketing mater...

Страница 8: ...cifically the setting specification of the piston spring Banlaw document EBL 33 provides further important information on spring settings Selection of the required Spring Setting should be performed p...

Страница 9: ...e and Receiver spring settings Figure 10 Relationship Between Nozzle and Receiver Spring Settings Figure 11 illustrates the location on a Nozzle where the Spring Setting is marked Figure 11 Example of...

Страница 10: ...5 kPa Please refer to the Product Data Sheet PRH REF 72 for information on Receiver spring settings 1 7 FuelTrack Nozzle Variants Figure 12 illustrates the basic architecture of the Banlaw FuelTrack...

Страница 11: ...COMPATIBILITY Nozzles Series Receivers Series Banlaw 800 Mining Banlaw 23 Mining Wiggins ZN2 JNC2 JNX etc Caterpillar FloMAX International FR FRA FRS etc Fast Fill Systems R150 R150CV etc See also No...

Страница 12: ...through the cooperation of the supplier OEM Banlaw and the customer or end user Once such an assessment deems the Banlaw product s to be suitable the customer or end user shall ensure effective change...

Страница 13: ...nally acceptable after consultation with Banlaw b Banlaw Hydraulic Nozzles i e BNH800 series have traditionally been used with solcenic oils without incident 4 Banlaw Nozzles are not recommended for u...

Страница 14: ...Steel Viton Nitrile NBR Acetal Fluorosilicone Nylon Process Connection Inlet 2 NPT F Mass of Nozzle approx 4 2kg 9 3lb Legend SWP Maximum recommended Safe Working Pressure LPM Litres per minute volum...

Страница 15: ...ure Drop Through 1000 Nozzle and 43 Receiver Notes 1 All pressure drop data refers to the dynamic head loss through the Banlaw Nozzle and Banlaw Receiver combination This data will vary when a Banlaw...

Страница 16: ...is being installed Failure to select the proper nozzle setting will increase the risk of hazards such as o Overfilling and the likely internal over pressurisation of the tank s o Spillage of fuel envi...

Страница 17: ...igure 15 Basic Nozzle and Receiver Arrangement The Nozzle must be aligned concentrically with the Receiver for connection The Nozzle may be oriented at any angle during operation i e when connected to...

Страница 18: ...ng a Banlaw Nozzle Holster or Nozzle Anchor or by fabricating a custom bracket to safely store the Nozzle The location of the holster etc shall allow safe convenient and ergonomic access by personnel...

Страница 19: ...e interlocked with additional safety features to prevent vehicle driveaway General Installation Notes 1 Conduct a Job Hazard Analysis JHA prior to install to mitigate health environmental and equipmen...

Страница 20: ...k series Nozzles e g BNMF800 and BNF1000 series During connection of the Swivel refer section 4 2 it is imperative the spring loaded male probe extending from the Swivel outlet is inserted into the fe...

Страница 21: ...it 4 3 Commissioning Guidelines There are no specific commissioning requirements for a Banlaw Nozzle Banlaw do however recommend witnessing tank pressures and system performance during the initial ref...

Страница 22: ...m malfunction or other incident this will allow personnel to react promptly to avoid further escalation of the hazards The use of a splash fill adaptor refer Figure 22 with a dry break refuelling nozz...

Страница 23: ...erfill or other causes IF A TANK LEVEL GAUGE EXISTS FIRST DETERMINE WHETHER THE TANK S REQUIRES REFILLING I E FUEL LEVEL IS BELOW THE SAFE FILL LEVEL ENSURE NOZZLE OPERATING HANDLE IS SECURELY LATCHED...

Страница 24: ...3SECS IF NOZZLE WILL STILL NOT REMAIN OPEN CONFIRM TANK IS NOT ALREADY FILLED TO CAPACITY IF NOT REFER SECTION 7 DO NOT MANUALLY OR OTHERWISE FORCIBLY HOLD THE OPERATING HANDLE IN THE ON OR PARTIALLY...

Страница 25: ...or information contact Banlaw or refer to Banlaw document EBL 33 Refuelling operators who manually override the automatic tank pressure shut off function of Banlaw Nozzles by holding or using some dev...

Страница 26: ...off A drive away i e movement of the plant equipment whilst the Nozzle remains connected 6 MAINTENANCE SPARE PARTS Spare parts including service kits for Banlaw Nozzles are only sold to accredited Ba...

Страница 27: ...end of the Nozzle is more exposed to contamination ingress and general wear tear particularly if a Nozzle Anchor Holster or Dust Plug is not used to store the Nozzle Figure 24 illustrates the front e...

Страница 28: ...all inline bulk filtration on all diesel dispensing lines contact Banlaw for advice 4 Maintain the use of the Receiver Dust Cap and Nozzle Anchors Holsters or Dust Plugs 5 Remove any contamination fro...

Страница 29: ...safely store a Nozzle off the ground when not in use Please contact Banlaw or your nearest Banlaw agent for more detailed preventative maintenance information 6 2 Banlaw Onsite Maintenance Clients ca...

Страница 30: ...ow recommended minimum Increase delivery flow rate Excessive free play mechanical wear in the Nozzles operating mechanism replace Nozzle and have faulty Nozzle serviced A component in the system has b...

Страница 31: ...rly contaminated investigate and rectify Fluid Leakage between Nozzle and Receiver during Refuelling Faulty fluid seal s within Nozzle replace Nozzle and have faulty Nozzle serviced Sealing surfaces o...

Страница 32: ...correct combination of Nozzle and Receiver Confirm compatibility Only use the correct combination of Nozzle and Receiver Worn ball lock mechanism on Nozzle and or Receiver Inspect both equipment and r...

Отзывы: