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13.
Attach the thermocouple to the
supplied thermocouple lead wire
extension with the supplied nuts and
bolts. The YELLOW thermocouple wire
attaches to the YELLOW extension
wire’s, the RED thermocouple wire
attaches to the RED extension wire.
Cover this joint with the supplied heat
shrink tubing and heat until the tubing
conforms to the joint. Make sure the
entire joint is insulated.
14.
Route the thermocouple lead wire
extension along the factory harness to
the driver’s side and connect it to the
Six-Gun/EconoMind harness with the
supplied nuts and bolts. The YELLOW
wire attaches to the free YELLOW
wire on the Six-Gun/EconoMind
Diesel Tuner. The RED extension wire
attaches to the free RED wire on the
Six-Gun/EconoMind Diesel Tuner.
Cover this joint with the supplied heat
shrink tubing and heat until the tubing
conforms to the joint. Make sure the
entire joint is insulated.
CAUTION: Remove all the rags that
are inside the compressor hoses
and the exhaust manifold before
re-installing the turbocharger.
15.
Install the new turbine inlet
gasket provided and apply a dab
of anti-seize compound to the four
turbo mounting studs. Install the
turbocharger on the exhaust manifold.
As the turbocharger is reinstalled, slip
the oil drain tube into the drain hose.
Tighten the turbocharger mounting
nuts to 24 ft-lbs. Tighten the oil drain
hose clamp.
16.
Reconnect and tighten the turbo
oil supply hose.
17.
Reconnect the turbine outlet pipe
to the turbocharger and secure it with
the V-band.
18.
Re-connect the compressor outlet
hose that goes to the intercooler.
19.
Re-install the air filter housing
that was previously removed.
20.
Reconnect the ground cables to
the vehicles batteries.
NOTE: Once the Six-Gun/
EconoMind Diesel Tuner is
powered up at key-on, it will
‘learn’ that a thermocouple
is installed and automatically
enable the EGT limiting function.
If the thermocouple is removed
after being installed and run on the
vehicle, the Six-Gun/EconoMind Diesel
Tuner will assume that the sensor or
connection has gone bad, and cease
adding power while triggering the
[2,3] diagnostic code (see Trouble
Shooting
Section 7
). To ensure that
the Six-Gun/EconoMind Diesel Tuner
operates properly after removing a
previously installed thermocouple,
see the ‘Clearing Learned Information’
Section 8 . EGT limiting will not
be operational and excessive
EGTs may develop at higher
power levels. EconoMind Will
not funtion without required
thermocouple. -END, SECTION 4-
Section 5
AUTOMATIC TRANSMISSION
LEARNING
NOTE: The Six-Gun/EconoMind Diesel
Tuner will not add power until it
learns what transmission your vehicle
is equipped with. Follow steps 1-3,
Section 5 for learning process.
Your Six-Gun/EconoMind Diesel
Tuner displays the “4,3” diagnostic
code (refer to TROUBLESHOOTING in
Section 8 on how to read codes) when
it needs to learn your transmission
configuration. This always occurs
when the Six-Gun/EconoMind Diesel
Tuner is first installed on the truck.
The Six-Gun/EconoMind Diesel Tuner
is equipped with advanced safety
features to preserve your automatic
transmission. One of them is the
capability to detect the occurrence
of transmission slip, and it will
automatically de-rate the engine
output power accordingly.