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1.1 GENERAL INFORMATION

PROVIT 4000 is an Industrial PC that distinguishes itself with its high capacity to serve in an industrial
environment, functionality and flexibility.

Capacity to Serve in an Industrial Environment

TFT/LCD Displays

Scratch resistant, anti-reflection safety glass

Front is dust and water resistant in compliance with the IP54 (NEMA 12) standard

Large temperature range, software controlled temperature monitoring

Four serial interfaces (three are electrically isolated)

Device complies with DIN-IEC 68-2-27 shock tests and DIN-IEC 68-2-6 vibration tests

Functionality

Four different display units

Several standard motherboards with different processor performance

Up to 8 MBytes working memory (expandable)

3.5" disk drive, 1.44 MByte

Parallel interface LPT1

Two RS232 interfaces

One RS232/TTY interfaces

One RS232/RS485 interfaces

CAN interfaces

Interface for external keyboard

Connection of keypad modules possible

One relay output

Matrix keyboard and softkey function keys with key LEDs

Function keys can be labelled with insertable strips

Flexibility

Several operating systems (MS-DOS, OS-2, ...)

Simple installation in 19" frame rack or door mount

Two plug in hard disks

Four slots for application specific cards

Optional ARCNET, ETHERNET or PROFIBUS network card

Содержание PROVIT 4000

Страница 1: ...rademark of the XEROX Corp IBM is a registered trademark of the International Business Machines Corp MS DOS is a registered trademark of the Microsoft Corp Windows is a registered trademark of the Mic...

Страница 2: ...ever Bernecker and Rainer Industrie Elektronik Ges m b H makes no warranty expressed or implied with regards to the products or the documentation containedwithinthisbook BerneckerandRainerIndustrie El...

Страница 3: ...3 TABLE OF CONTENTS...

Страница 4: ...4...

Страница 5: ...4 1 Operation with One Hard Disk 21 2 4 2 Operation with Two Hard Disks 22 2 4 3 Pentium Setup 23 2 5 Hard Disk Duplication MS DOS 24 3 Installation 25 3 1 19 Rack Installation 27 3 2 Door Mount Inst...

Страница 6: ...he Keyboard Processor 50 4 3 16 Connection Controller Display 50 4 3 17 Watchdog 50 4 3 18 Temperature Monitoring 50 4 3 19 Jumper 51 4 3 20 INTERACT Hardware Key 55 4 3 21 Operation of the Controller...

Страница 7: ...3 Keypad Module Cable 90 cm 79 7 3 4 Keypad Module 16 Keys 80 7 3 5 Keypad Module 12 4 Keys 81 7 3 6 Keypad Module 8 Keys 82 7 3 7 Keypad Module 4 Keys 83 7 4 Special Keypad Modules 84 7 4 1 Dummy Mod...

Страница 8: ...8...

Страница 9: ...9 SECTION 1 GENERAL INFORMATION...

Страница 10: ...1 0...

Страница 11: ...and DIN IEC 68 2 6 vibration tests Functionality Four different display units Several standard motherboards with different processor performance Up to 8 MBytes working memory expandable 3 5 disk driv...

Страница 12: ...Screen VGA 640 480 pixels VGA 640 480 pixels 5D4000 03 LCD STN color VGA 640 480 pixels 5D4000 05 TFT color VGA 640 480 pixels Hard Disk Up to two hard disks can be inserted Plug in hard disks Can be...

Страница 13: ...ansions PROFIBUS card Serial interface card Printer cable CENTRONICS 1 8 m MS DOS operating system Phoenix PC Card Manager Plus MKEY Utility for PROVIT 2000 4000 Connection Possibilities Equipment par...

Страница 14: ...g the PROVIT 4000 Industrial PC as a set you can specify if MS DOS should be pre installed Model Number for Pre installaion 5A4000 00 1 4 DOCUMENTATION The following documentation is included with the...

Страница 15: ...4 5D4000 05 Keypad Modules Keypad Module 16 Keys 4E0011 01 090 Keypad Module 12 4 Keys 4E0021 01 090 Keypad Module 8 Keys 4E0031 01 090 Keypad Module 4 Keys 4E0041 01 090 Keypad Module Dummy Module 4...

Страница 16: ...ion 4 MB 9 30 pin 9A0004 02 4 MB Memory Expansion 1 MB 36 72 pin 9A0004 03 16 MB Memory Expansion 4 MB 36 72 pin 9A0004 04 PROFIBUS ISA Card 5A1104 00 090 RS232 ISA Card 5A1102 00 090 CENTRONICS Cable...

Страница 17: ...1 7 SECTION 2 START UP...

Страница 18: ...1 8...

Страница 19: ...ntact the B R office from which the device was purchased Contents of delivery The contents described below are order dependent ACCESSORIES 2 Pole Terminal Block 4 Screws 4 Washers 4 Cage Nuts 4 Nuts 4...

Страница 20: ...del Number Power Cable 9A0001 01 Cable with power plug 9A0001 02 Cable without power plug The connection to the device is made with a screw on plug The power mains can be connected with a power plug o...

Страница 21: ...e hard disk type automatically For other controllers the menu item Auto Detect Hard Disk or IDE HDD Auto Detection 5C4000 03 must be selected and started The following message Accept Parameters for C...

Страница 22: ...m processor determines the hard disk type automatically For other controllers the menu item Auto Detect Hard Disk or IDE HDD Auto Detection 5C4000 03 must be selected and started The following message...

Страница 23: ...ontroller 5C4000 04 is equipped with a Pentium processor The following note must be adhered to Theinternalinterfacesarenotallowedtobeenabled Theinterfacesaresetto disable byB R as a default in BIOS Se...

Страница 24: ...master slot see Section 4 4 Hard Disk The drive designation is c 3 Insert hard disk 2 target in the slave slot The drive designation is d 4 Reinsert the power plug 5 c xcopy c d s v e NOTE System file...

Страница 25: ...2 5 SECTION 3 INSTALLATION...

Страница 26: ...2 6...

Страница 27: ...cage nuts in 19 rack Installation Insert cage nuts into the 19 rack Place PROVIT 4000 housing in rack Fasten the unit to the rack with the hardware provided Place the screw covers over the screws F1 F...

Страница 28: ...weights approx 12 kg Installation Cut and drill holes according to the dimensions shown above Carefully insert PROVIT 4000 housing into the cutout Insert the screws and washers from the front Fasten t...

Страница 29: ...vices or any other obstructions 3 3 SCREW COVERS After installing the device place the four screw covers over the screws The cover for the bottom right screw is found under the floppy disk drive cover...

Страница 30: ...3 0...

Страница 31: ...3 1 SECTION 4 DEVICE DESCRIPTION...

Страница 32: ...3 2...

Страница 33: ...nstallation 188mm 7 7 16in 38mm 1 1 2in 288 5mm 11 3 8in 10 7mm 7 16in F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 POWER HDD USER WD TEMP 4 0 0 0 P R O V I T 0 1 4 7 2 5 8 3 6 9 310 4mm 12 7 32 in 465mm 18 5 16in...

Страница 34: ...ative Humidity 0 85 non condensing 0 85 non condensing 0 85 non condensing 0 85 non condensing 4 2 DISPLAY UNIT 4 2 1 DISPLAY There are four different display types Jumper Jumpers are inserted on the...

Страница 35: ...key keys function key number keys and cursor keys corresponds to the ones of an AT keyboard The 16 function keys can be labelled with the help of insertable strips see section 4 2 3 Key Labelling The...

Страница 36: ...rs to the key sequence Alt 0 1 2 3 This can cause the keys from various operating systems e g MS Windows to be incorrectly interpreted That means the German or English key assignments must be selected...

Страница 37: ...4 2 4 KEY ILLUMINATION Softkey keys and function keys are equipped with LEDs that can be controlled with software see section 5 Software A simple operation or status indication is possible by lightin...

Страница 38: ...er Pressing the reset button causes a reset with memory test cold start Reset Button 4 2 8 MOUNTING HOLES FOR 19 RACK Four mounting holes are provided on the display unit for installation in a 19 rack...

Страница 39: ...HE DISPLAY UNIT Only replace the display unit with the power cable unplugged Remove the four M5 nuts shown below Remove the display unit Insert new display unit Replace and tighten the four M5 nuts Re...

Страница 40: ...fthedisplayunit Theinstallationiscarried out automatically with an install program Make sure to select the proper touch screen Type Touch Screen Dynapro Dynapro Serial or Dynapro Serial not SC3 Elotou...

Страница 41: ...for up to seven keypad modules Parallel interface RS232 interface electrically isolated RS232 interface not electrically isolated RS232 TTY interface electrically isolated RS232 RS485 interface electr...

Страница 42: ...escription Expanding working memory is described in section 8 1 Memory Expansion 4 3 3 ISA BUS The PROVIT 4000 Industrial PC provides a 16 bit ISA bus with four slots Two long and two short cards can...

Страница 43: ...at has a voltage range of 90 260 VAC ThePROVIT 4000IndustrialPCcanbeoperatedwithasupplyvoltageof230VAC Europe or115VAC USA The position of the voltage selector switch must be checked before power is c...

Страница 44: ...fan The filter is to be checked regularly and replaced when required Replacement filters are available from B R in 10 packs 5A4001 01 aaaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaa aaa...

Страница 45: ...0 Make sure that a multisync monitor with a horizontal frequency of at least 25 kHz is used for parallel operation of monitor display unit The vertical frequency is approx 54Hz for this type of operat...

Страница 46: ...either internally or externally The selection is made with the help of a switch The CAN bus is set to the potential of COM1 which is electrically isolated with internal supply An external supply volt...

Страница 47: ...y isolated 16 Byte UART FIFO Rev 10 xx 16 Byte UART FIFO RS232 up to 115 kBaud RS232 up to 115 kBaud TTY up to 19200 Baud RS485 up to 115 kBaud Pin RS232 TTY Pin RS232 RS485 1 TXD 1 RE 1 2 RXD 2 RXD 3...

Страница 48: ...8 Data 6 21 GND 9 Data 7 22 GND 10 Acknowledge 23 GND 11 Busy 24 GND 12 Paper End 25 GND 13 Printer Select Status 4 3 12 RELAY OUTPUT The relay output can be found on the left side of the PROVIT 4000...

Страница 49: ...ombination can only be used for DC This type of protective circuit makes faster switching times possible A higher switching frequency means that the component often becomes very warm 4 3 13 KEYPAD CON...

Страница 50: ...T 4000 Industrial PC is equipped with a Watchdog The Watchdog is only activated after the I O address 312h is accessed At this point in time the I O address must be re accessed inside a time window of...

Страница 51: ...a rev 10 xx Seven rows of jumpers can be found on the top edge of the I O board The housing cover has to be removed to access the jumpers The cover can be removed by loosening the two screws shown be...

Страница 52: ...freed Jumpers in Row 3 Jumper Function 3 1 disable LPT1 address freed 3 2 disable IRQ7 der LPT1 Attention IRQ7 may not be used for plug in cards Jumpers in Row 4 Jumper Function 4 1 disable COM3 addr...

Страница 53: ...ved by loosening the two screws shown below Remove Screws The jumpers are described in the table on the next page The jumpers are oriented as shown below CAN LPT FRONT COM1 COM2 COM4 Reserve COM3 Disa...

Страница 54: ...ISA cards inserted 1 IRQ11 used fro COM3 COM4 Disable open 1 COM UART activated I O addresses see section 6 1 2 I O Address Assignment inserted COM UART deactivated I O area free for e g ISA cards IRQ...

Страница 55: ...rt cannot be operated on LPT1 Rev 10 xx For controllers with a rev 10 xx the INTERACT hardware key is operated by the LPT2 interface whichisnotavailablefortheuser Thatmeans theoperationtakesplaceviath...

Страница 56: ...key is on the left side of the I O board Because of the mechanical characteristics of the INTERACT hardware key reversing the polarity is not possible A battery is not allowed to be inserted in the ke...

Страница 57: ...sible Make sure to use the proper jumper settings see section 4 3 19 Jumper Controller with rev 10 xx The jumpers 6 1 and 6 2 must be inserted Controller with rev 10 xx The jumpers labelled Front must...

Страница 58: ...d on the bottom of the PROVIT 4000 Slide the disk drive backwards Fasten the disk drive in the holes that are 15 mm farther back on the housing Bottom View Remove Screws Place cover plate on the unit...

Страница 59: ...ry capacities Model Number Hard Disk 5A4000 01 Memory Capacity 120 MBytes 5A4000 03 Memory Capacity 340 MBytes Installation Removal of a Hard Disk The housing cover must be removed in order to access...

Страница 60: ...nly one hard disk is used it has to be installed in the slot for drive c 2 The master hard disk is recognized automatically when two hard disks are used 3 When the hard disk configuration is changed e...

Страница 61: ...hout power plug The connection to the device is a screw on plug The connection to the supply can be made either with a power plug or attached directly Attention A power plug with a ground contact must...

Страница 62: ...6 2...

Страница 63: ...6 3 SECTION 5 SOFTWARE...

Страница 64: ...6 4...

Страница 65: ...Power Supply Temp Exceeded 303h reserved 304h 0 LED F1 1 LED F2 2 LED F3 3 LED F4 4 LED F5 5 LED F6 6 LED F7 7 LED F8 I O Address Bit Function 305h 0 LED F9 1 LED F10 2 reserved 3 reserved 4 reserved...

Страница 66: ...0 F2 304h 1 F3 304h 2 F4 304h 3 F5 304h 4 F6 304h 5 F7 304h 6 F8 304h 7 F9 305h 0 F10 305h 1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Key 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 I O Address 300h 300h 300h...

Страница 67: ...ONITORING The temperature is monitored at three measurement points The three points are CPU processor Display Power Supply If the temperature at one of the three measurement points is too high the res...

Страница 68: ...6 8...

Страница 69: ...6 9 SECTION 6 MEMORY ASSIGNMENTS...

Страница 70: ...7 0...

Страница 71: ...1F8h Hard Disk 278h 27Fh LPT2 INTERACT HW Key 2E8h 2EFh COM4 2F8h 2FFh COM2 300h 31Fh B R I O Area CAN Controller 378h 37Fh LPT1 3B0h 3BFh Monochrome Display 3C0h 3DFh VGA Display 3E8h 3EFh COM3 3F0h...

Страница 72: ...upt Controller 2 IRQ3 COM2 or COM4 1 COM2 COM4 or free 2 IRQ4 COM1 or COM3 1 COM1 COM3 or free 2 IRQ5 reserved B R 1 possibly COM3 or COM4 free IRQ6 Disk Drive FDD Disk Drive FDD IRQ7 LPT1 1 possibly...

Страница 73: ...7 3 SECTION 7 KEYPAD MODULES...

Страница 74: ...7 4...

Страница 75: ...4 Dummy Module Keys none LEDs none E Stop E Stop Button Key Switch Key Switch 1 On Off Switch 1 Start Stop Keys 2 Label Fields 1 STOP E M ERGEN C Y ON OFF 9 8 7 4 5 1 6 2 0 3 E C START STOP 8 Keys 4...

Страница 76: ...seven Standard Keypad Modules can be daisy chained and connected to the PROVIT 4000 Special Keypad Modules are identical to the rest of the keypad modules regarding their design An electrical connect...

Страница 77: ...riangle arrows An output can be found on the PROVIT 4000 that can be connected with an input on a keypad module Make sure that an input is never connected to an input or an output is never connected t...

Страница 78: ...a rev 20 16 is used not all keypad modules can be connected to the PROVIT 4000 The following table contains an overview Keypad module Display Unit Model Number Description Rev 20 16 Rev 20 16 4E0010...

Страница 79: ...cable 13 cm long is to be used for all other keypad modules The display unit must have a rev 20 16 Only keypad modules with the following model numbers can be used Keypad Module Display Unit Model Num...

Страница 80: ...ellow Labelling Can be labelled by the user Temperature Range Operation 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative Humidity Operation 5 to 95 non condensing Storage 5 to 95 non conde...

Страница 81: ...ed as number blocks 4 keys can be labelled by the user Temperature Range Operation 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative Humidity Operation 5 to 95 non condensing Storage 5 to 9...

Страница 82: ...elled by the user Label Fields One field for additional information Temperature Range Operation 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative Humidity Operation 5 to 95 non condensing S...

Страница 83: ...Number of LEDs 4 yellow Labelling Can be labelled by the user Label Fields Four fields for additional information Temperature Range Operation 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relati...

Страница 84: ...n Model Number 4E0050 01 090 Number of Keys none Number of LEDs none Temperature Range Operation 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative Humidity Operation 5 to 95 non condensing...

Страница 85: ...EN C Y Model Number 4E0060 01 090 Number of Buttons 1 E Stop Button Temperature Range Operation 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative Humidity Operation 5 to 95 non condensing S...

Страница 86: ...ch Temperature Range Operation 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative Humidity Operation 5 to 95 non condensing Storage 5 to 95 non condensing Shock Conforms to IEC 68 2 27 Vibra...

Страница 87: ...emperature Range Operation 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative Humidity Operation 5 to 95 non condensing Storage 5 to 95 non condensing Shock Conforms to IEC 68 2 27 Vibration...

Страница 88: ...eypad module They are packed together with the module Accessories Amount Standard Special Keypad Module Keypad Module Connection Elements 2 2 Cable Covers 2 2 Keypad Module Cable connection to PROVIT...

Страница 89: ...8 9 SECTION 8 OPTIONS AND ACCESSORIES...

Страница 90: ...9 0...

Страница 91: ...ing SIMM memory modules are presently available from B R SIMMs from different manufacturers may not be mixed inside of a bank Which module sizes can be used with each other is described in the motherb...

Страница 92: ...9 2 Remove the 5 screws shown below Top View Remove Screws Side View Remove Screws Back View Remove Screws Front View Remove Screws...

Страница 93: ...ure sensor for the power supply This plug must be removed Remove the three screws shown below Remove Plug Remove Screws The motherboard must be folded back to access the SIMMs Change the SIMMs as desc...

Страница 94: ...The following settings are to made Interrupt number IRQ15 I O Address 350h 8 6 ACCESSORIES Description Consisting of Model Number PROVIT MKEY Utilities Driver and configuration software for display un...

Страница 95: ...95 INDEX...

Страница 96: ...96...

Страница 97: ...LPT1 48 Power Supply 43 Processor 41 Relay Output 48 Serial Interfaces 47 Technical Data 41 Temperature Monitoring 50 VGA Controller 45 Watchdog 50 Cover Plate 57 Cursor Keys 35 D Delivery Contents 1...

Страница 98: ...isplay Unit 78 Keypad Module Cable 90 cm 79 Measurements and Remarks 76 Overview 75 Start Stop 87 L Labelling the Keys 37 LEDs Key LEDs 37 Status LEDs 37 TEMP LED 67 User LED 67 Legend Strips 37 M Mat...

Страница 99: ...87 Status LEDs 37 Supply Voltage 20 43 T Technical Data Controller 41 Display Unit 34 Keypad Modules 80 TEMP LED 67 Temperature Monitoring 50 67 Temperature Range 41 Terminal Block 20 Termination Plu...

Страница 100: ...100...

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