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19

TWO - FLAME BURNER OPERATION

The two-flame burner always ignites at reduced fuel and air flow (1st flame) and a few seconds later change to full fuel
and air (2nd flame) flow operation.
Cutting-in of the second flame depends on control box and control device (pressure switch or thermostat) consent.
When the burner is working at full flow, it stays in this position until the pressure or temperature level at which the
control device (pressure switch or thermostat) has been set, is reached.  The control device is triggered off cutting-off
the second flame (fuel and air) when the value at which the device has been set, is reached.
The burner therefore stays in operation on the first flame only.
The first flame on its own is not usually enough to maintain pressure or temperature at the desired level and consequently,
pressure or temperature drops until it reaches the level at which the second flame control device (pressure switch or
thermostat) again cuts-in total air and fuel flow (second flame).
The burner stops operating completely when, with only the first-flame cut-in, pressure or temperature reaches the level
at which the device being used (pressure switch or thermostat) open contact.
The burner automatically re-ignites when pressure or temperature drops below the level at which the pressure switch
or thermostat has been set.

WHEN SHOULD TWO-FLAME BURNERS BE USED

A two-flame burner is usually found necessary if it has to be coupled to boilers producing steam; however there may be
other reasons why two-flame burners are necessary.
For steam boilers, two-flame operation enables, to a certain extent only, the vapour quantity produced to be in line with
the actual needs of the plant, reducing ignition frequency and thus also boiler thermal stress.
This is why steam boiler manufacturers specify two-flame burners for their boilers.
It is also important to note that low pressure steam boilers (max. 0,5 bar) strictly call for two-flame burners in order to
keep working pressure sufficiently constant.
Two-flame burners are required for pressurized boilers (where combustion chamber pressure is higher than atmospheric
pressure) in order to give sufficiently gradual ignition (two-flame burners always ignite on the first flame only, which
means at reduced flow; they only change to full flow operation later on).
In these kinds of boilers, full flow ignition would cause considerable damage over a short time due to the excessive
pressure the combustion chamber would have to bear.
From what has been said above, it is quite clear that with regard to pressurized boilers, it is necessary to use burners
that can ignite automatically at reduced flow and only change to full flow operation later on 

(after a few seconds).

N.B.

It is not advisable that a burner operating with a boiler for the production of water for  heating purposes be

connected up for two flame operation.
In this case, when the burner is operating on one flame only (this can be over long periods, too) the boiler is
insufficiently fed;  consequently, the products of combustion exit at an excessively low temperature (less than
180 °C) creating soot at the chimney outlet.  When the boiler is not sufficiently fed, acid condensate and soot
formation is very likely in the boiler with the result that the boiler quickly gets clogged and corroded.

When a two-flame burner is installed in a boiler producing water for heating purposes, it must be connected to enable
two flame full-flow operation and must stop operation completely, without change-over to the first flame, when the pre-
set temperature is reached.
To achieve this type of operation, the second flame thermometer must note installed and a direct (bridge) connection
as to be effected between the relevant terminals.
In this way, only the reduced flow ignition capacity of the burner is used in order to have gradual ignition, which is
essential for boilers with combustion chamber under pressure (pressurized) but it is also very useful for boilers (nega-
tive pressure combustion chamber).
The burner control device (cutting-in and stop) depends on the usual operation and safety thermostats.

Содержание BT 75 DSNM-D

Страница 1: ...en BT180DSNM D BT250DSNM D BT300DSNM D BT350DSNM D 2004 11 Cod 0006080092 BT 75DSNM D BT100DSNM D BT120DSNM D Instruction for burners model Edition...

Страница 2: ...re delegato Dott Riccardo Fava Read carefully the instructions before starting the burner and service it The works on the burner and on the system have to be carried out only by competent people The s...

Страница 3: ...R Transformador voltios TENSIONE TRIFASE 220 380V 220 380V 220 380V 220 380V VOLTAGE Tensi n THREEPHASE trif sica 50 Hz 50 Hz 50 Hz 50 Hz RESISTENZA PRERISCALDATORE kW 10 5 kW 10 5 kW 10 5 kW 15 kW PR...

Страница 4: ...RIFASE 220 380V 220 380V 220 380V VOLTAGE Tensi n THREEPHASE trif sica 50 Hz 50 Hz 50 Hz RESISTENZA PRERISCALDATORE kW 18 kW 25 5 kW 28 5 kW PRE HEATER RESISTANCES resistencia precalentador FLANGIA AT...

Страница 5: ...TCH 8 2nd FLAME ELECTROVALVE usually open 9 1st FLAME PRESSURE REGULATOR VALVE HEATING RESISTANCES 10 PUMP MOTOR 11 PRE HEATER 12 BURNER FIXING FLANGES 13 INSULATING GASKET 14 COMBUSTION HEAD 15 FAN M...

Страница 6: ...0 DSNM D 910 460 450 550 400 150 1445 210 400 230 195 275 M16 240 BT 120 DSNM D 910 460 450 640 480 160 1385 185 450 230 195 275 M16 240 BT 180 DSNM D 1035 545 490 800 600 200 1635 200 535 260 220 340...

Страница 7: ...7 WORKING FIELD N 0002921710 N 0002921701 WORKING FIELD...

Страница 8: ...oth when the burner is not operating and when the burner is in operation at the maximum fuel output level requested by the boiler The feed circuit must be built according to our drawings n BT 8511 6 o...

Страница 9: ...TEAM COIL OR HOT WATER TO HEAT THE OIL 15 HEAVY OIL HEATING COIL STEAM OR HOT WATER 16 HUB DIAMETER 100MM HEIGHT 300MM HEATING ELECTRICAL LEAD IF NECESSARY N B The thank for recovery of hot oil diamet...

Страница 10: ...ten the nuts too much During this operation tightening of the flange locking nuts keep the body of the burner lifted so that the combustion head is kept in a horizontal position Remarks The burner is...

Страница 11: ...against their seats by strong springs located at the opposite end of the rods Oil circulates and flows out of the return end of the atomizing unit passes through the trap where the TRU thermostat is...

Страница 12: ...it is a steam boiler reaches the level set at the 2nd flame thermostat pressure switch in case of steam boilers and operates the thermostat by bringing the 1st flame back into operation The return mo...

Страница 13: ...uge 0 5 2 bar Pump Degasifier and hot oil recovery Air regulation gates Air gate control motor Opening magnet 2nd flame solenoid valve usually open Access to setting screws 1st flame return pressure r...

Страница 14: ...Suction 1 4 Vacuum meter connection Return Pump plate Delivery nozzle 1 4 Pressure gauge connection Heating element seal Pump pressure regulation 20 22 bar Suction Return Delivery nozzle Pump plate 1...

Страница 15: ...alve Opened 1st flame switched on regolator Closed 1st flame switched off regulator Tie down point pressure gauge to get the backpressure which cause the output variation for the 1st and 2nd flame Pum...

Страница 16: ...g pressure to about 1 bar 11 Remove the plug on the vacuum gauge connection point of the pump and then slightly open the gate on the fuel supply pipe Wait until fuel out of the hole without any air bu...

Страница 17: ...closure of the air passage between head and disk This way high pressure at the pre disk position can be obtained even at low flow Consequently high pressure and air turbulence enable better air penetr...

Страница 18: ...tton sblocco unlock Locking can also be caused by temporary inconveniences water in the fuel air in the pipe lines etc if you unlock the burner in these cases the burner starts up without any snags If...

Страница 19: ...in order to keep working pressure sufficiently constant Two flame burners are required for pressurized boilers where combustion chamber pressure is higher than atmospheric pressure in order to give su...

Страница 20: ...he following a gate valve a suitable pressure reducer adjustable from 1 to 8 bar and a control manometer end of the scale 10 bar Do not recuperate the condensate which is discharged from the heater to...

Страница 21: ...EATER WHEN IT S COLD 6 ELECTRIC PRE HEATER 7 SELF CLEANING FILTER 0 3 MM 8 THERMOMETER 9 MIN PRE HEATER THERMOSTAT 10 MAX PRE HEATER THERMOSTAT 11 PRE HEATER ADJUSTER THERMOSTAT 12 THERMOMETER 13 PLUG...

Страница 22: ...1 rev 09 04 87 2 3 4 1 Motor cam shaft coupling cutting out pin The switching off of the motor and shaft connection can be obtained by pushing 1 2nd Flame valve connection cam must be adjusted in a po...

Страница 23: ...23 INSTRUCTIONS LAL CONTROL BOX N 7153 Rev 04 1996...

Страница 24: ...24 INSTRUCTIONS LAL CONTROL BOX N 7153 Rev 04 1996...

Страница 25: ...25 INSTRUCTIONS LAL CONTROL BOX N 7153 Rev 04 1996...

Страница 26: ...26 INSTRUCTIONS LAL CONTROL BOX N 7153 Rev 04 1996...

Страница 27: ...27 INSTRUCTIONS LAL CONTROL BOX N 7153 Rev 04 1996...

Страница 28: ...28 INSTRUCTIONS LAL CONTROL BOX N 7153 Rev 04 1996...

Страница 29: ...29 N 7153 Rev 04 1996 INSTRUCTIONS LAL CONTROL BOX...

Страница 30: ...30 N 7153 Rev 04 1996 INSTRUCTIONS LAL CONTROL BOX...

Страница 31: ...flash in these fields 2 Scale of absolute values for setting the time in side the selected field 3 Status display LED U T Electrical supply tension LED on time passed or stopped LED flashing time del...

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Страница 40: ...7 11 Fax 051 685 75 27 28 International Tel 39 051 684 37 1 1 Fax 39 051 683 06 86 http www baltur it http www baltur com E MAIL info baltur it Technical data in this brochure are given as information...

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