background image

Section 2

Installation & Operation

Installation & Operation 2-1

MN605

Overview

Installation should conform to the National Electrical Code as well as local codes and practices.  

When other devices are coupled to the motor shaft, be sure to install protective devices to prevent future

accidents.  Some protective devices include, coupling, belt guard, chain guard, shaft covers etc.  

These protect against accidental contact with moving parts.  Machinery that is accessible to personnel

should provide further protection in the form of guard rails, screening, warning signs etc.

Caution:

Do not use Silicone grease or Sealing Compounds (RTV) on or in the vicinity of the motor or its air

supply. Silicone vapor inside the motor will result in extremely rapid brush wear.

Location

The motor should be installed in an area that is protected from direct sunlight, corrosives, harmful gases

or liquids, dust, metallic particles, and vibration.  Exposure to these can reduce the operating life and

degrade performance.  Be sure to allow clearance for ventilation and access for cleaning, repair, service

and inspections.  Ventilation is extremely important.  Be sure the area for ventilation is not obstructed.

Obstructions will limit the free passage of air.  Motors get warm and the heat must be dissipated to

prevent damage.
These motors are not designed for atmospheric conditions that require explosion proof operation.  

They must NOT be used in the presence of flammable or combustible vapors or dust.
TEFC motors can be used for indoor or outdoor standard service. They cannot be used outdoors where

they would be exposed to freezing rain. Standard TEFC motors are not designed for atmospheric

conditions requiring explosion-proof operation, such as flammable or combustible vapors or dust.

Caution:

Do not lift the motor and its driven load by the motor lifting hardware.  The motor lifting hardware

is adequate for lifting only the motor.  Disconnect the load (gears, pumps, compressors, or other

driven equipment) from the motor shaft before lifting the motor.

Mounting

The motor must be securely installed to a rigid foundation or mounting surface to minimize vibration and

maintain alignment between the motor and shaft load.  Failure to provide a proper mounting surface may

cause vibration, misalignment and bearing damage.
Foundation caps and sole plates are designed to act as spacers for the equipment they support.  If these

devices are used, be sure that they are evenly supported by the foundation or mounting surface.
After installation is complete and accurate alignment of the motor and load is accomplished, the base

should be grouted to the foundation to maintain this alignment.
The standard motor base is designed for horizontal or vertical mounting.  Adjustable or sliding rails are

designed for horizontal mounting only.  Consult your Baldor distributor or authorized Baldor Service

Center for further information.

Alignment

Accurate alignment of the motor with the driven equipment is extremely important.
1.

Direct Coupling

For direct drive, use flexible couplings if possible.  Consult the drive or equipment manufacturer for

more information.  Mechanical vibration and roughness during operation may indicate poor alignment.

Use dial indicators to check alignment.  The space between coupling hubs should be maintained as

recommended by the coupling manufacturer.

2.

End-Play Adjustment

The axial position of the motor frame with respect to its load is also extremely important.  The motor

bearings are not designed for excessive external axial thrust loads.  Improper adjustment will cause

failure.

3.

Pulley Ratio

The pulley ratio should not exceed 8:1.  Consult your Baldor distributor or authorized Baldor Service

Center for further information.

Caution:

Do not over tension belts.  Excess tension may damage the motor or driven equipment.

4.

Belt Drive

Refer to NEMA MG 1 section 14.07 or Baldor application section for the application of pulleys,

sheaves, sprockets, and gears. Align sheaves carefully to minimize belt wear and axial bearing loads

(see End-Play Adjustment).  Belt tension should be sufficient to prevent belt slippage at rated speed

and load.  However, belt slippage may occur during starting.  Do not over-tension belts.

Caution:

Series wound motors must never be allowed to run with no load (broken belt etc.) 

An unloaded motor may reach destructive high speeds.

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Содержание Reliance CDX7150

Страница 1: ...ss underutilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing Rentals Demos...

Страница 2: ...Integral Horsepower DC Motor Installation Operating Manual 2 09 MN605 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 3: ...Any trademarks used in this manual are the property of their respective owners Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 4: ...2 Conduit Box 2 2 Power 2 2 Motor Connections 2 2 Thermostats 2 3 Initial Start Up 2 5 Coupled Start Up 2 5 Section 3 Maintenance Troubleshooting 3 1 General Inspection 3 1 Lubrication Bearings 3 2 T...

Страница 5: ...ers Filters 3 8 Troubleshooting 3 8 Armature Overheating 3 8 Field Coil Overheating 3 9 Excessive Load 3 9 Jogging and Repeated Starts 3 9 Heating 3 9 Thermostat 3 9 Troubleshooting Chart 3 10 Accesso...

Страница 6: ...nel should attempt the installation operation and maintenance of this equipment WARNING Disconnect all electrical power from the motor windings and accessory devices before disassembly of the motor El...

Страница 7: ...are used for lifting a motor be sure they are securely tightened The lifting direction should not exceed a 20 angle from the shank of the eye bolt or lifting lug Excessive lifting angles can cause dam...

Страница 8: ...ransportation Improper motor storage will result in seriously reduced reliability and failure An electric motor that does not experience regular usage while being exposed to normally humid atmospheric...

Страница 9: ...on brushes should be lifted and held in place in the holders above the commutator by the brush holder fingers The commutator should be wrapped with a suitable material such as cardboard paper as a mec...

Страница 10: ...o minimize vibration and maintain alignment between the motor and shaft load Failure to provide a proper mounting surface may cause vibration misalignment and bearing damage Foundation caps and sole p...

Страница 11: ...ctural or decorative parts of the driven equipment 2 Providing covers for the rotating parts Covers should be sufficiently rigid to maintain adequate guarding during normal service Power Connection Mo...

Страница 12: ...B C C 5V COMMON Electrically Isolated Encoder Color Codes for Optional Baldor Encoder Cable Standard Receptacle MS3112W12 10P Standard Plug MS3116J12 10S Thermostats The thermostat is a pilot circuit...

Страница 13: ...drawing or rotation arrow shown on the blower housing Refer to Figure 2 1 Figure 2 1 View from Air Inlet Motor is on Opposite Side Air Inlet Housing Impeller Blades Airflow Table 2 4 Electrical Data F...

Страница 14: ...otor may reach destructive high speeds If the direction of rotation needs to be corrected disconnect the input power supply and interchange the appropriate leads Refer to the motor connection diagrams...

Страница 15: ...2 6 Installation Operation MN605 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 16: ...sive vibration will damage the motor bearings brushes and commutator 5 Listen for unusual noises especially in the area of the bearings Also rubbing or rumbling noises could be signs of internal damag...

Страница 17: ...to 210 incl 132 5500 Hrs 12000 Hrs 18000 Hrs 22000 Hrs Over 210 to 280 incl 180 3600 Hrs 9500 Hrs 15000 Hrs 18000 Hrs Over 280 to 360 incl 225 2200 Hrs 7400 Hrs 12000 Hrs 15000 Hrs Over 360 to 500 in...

Страница 18: ...Remove grease outlet plug 3 If motor is stopped add the recommended amount of grease If motor is to be greased while running a slightly greater quantity of grease will have to be added Add grease slow...

Страница 19: ...ositioning of the brush box During periodic inspections check that electrical connections are tight and properly insulated Brush Springs Brush springs should be inspected for proper tension during bru...

Страница 20: ...ofit motors Contact your local Baldor District Office or an Authorized Baldor Service Center for technical assistance Do not change brush grades or the number of brushes per pole Doing so may void the...

Страница 21: ...he commutator surface With increased loads and increased spring pressure this condition can be avoided Grooving May result from an overly abrasive brush grade The more common cause is poor electrical...

Страница 22: ...ature must be removed from the motor and the commutator machined by a qualified repair shop Rapid Commutator Wear Light electrical loads and contamination are the usual causes of rapid commutator wear...

Страница 23: ...e an averaging type ammeter if the motor s power is coming from a rectifier or SCR control Jogging and Repeated Starts Repeated starts or jogs of motors may reduce the life of the brushes and winding...

Страница 24: ...nded winding Perform dielectric test and repair as required Improper connections Inspect all electrical connections for proper termination clearance mechanical strength and electrical continuity Refer...

Страница 25: ...hat the motor is designed for vertical mounting Fan Cover Lint Screen To prevent build up of debris on the cooling fan Nameplate Additional stainless steel nameplates are available Roller Bearings Rec...

Страница 26: ...d AC 3 Drive generator at rated RPM 4 Measure the voltage across A1 and A2 Voltage should be 150 to 200 of F1 to F4 voltage When A1 to A2 voltage level reaches this level approximately 30 seconds care...

Страница 27: ...3 12 Maintenance Troubleshooting MN605 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 28: ...ries Motor CW Rotation Facing Commutator End Armature A1 A2 S2 S1 Compound or Stabilized Shunt Motor CCW Rotation Facing Commutator End High Voltage Field Connection Shunt Field F1 F2 F3 F4 A1 A2 S2 S...

Страница 29: ...d Interpole Series Field Comm Field Shunt Field Shunt Motor CW Rotation Facing Commutator End High Voltage Field Connection Armature Shunt Field Interpole Field Reversing Shunt Motor CCW Rotation Faci...

Страница 30: ...Baldor District Offices Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 31: ...reserved Printed in USA 2 09 BALDOR ELECTRIC COMPANY World Headquarters P O Box 2400 Fort Smith AR 72901 2400 479 646 4711 Fax 479 648 5792 www baldor com Artisan Technology Group Quality Instrumentat...

Страница 32: ...uipment Have surplus equipment taking up shelf space We ll give it a new home Learn more Visit us at artisantg com for more info on price quotes drivers technical specifications manuals and documentat...

Отзывы: