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GENERAL SAFETY REQUIREMENTS

NOTE: THOROUGHLY READ AND UNDERSTAND THIS 
MANUAL BEFORE INSTALLING, OPERATING OR 
SERVICING THIS EQUIPMENT.

 

PRESSURE RELIEF PROCEDURE:

 

Follow this procedure whenever you 

shut off the pump, when checking or servicing any part 

of the system and when installing, cleaning or changing 
any part of the system.
1 )   Disconnect the air to the pump.
2)   Point dispensing valve away from

 

yourself and others.

3)   Open dispensing valve until

 

pressure is relieved.

WARNING

!

WARNING

!

 

DANGER: Not for use with fluids  

 

that have a flash point below 100°F  

 

(38°C). Examples: gasoline, alcohol. 

Sparking could result in an explosion which could result 

in death.

WARNING

!

 

THIS

 

PUMP

 

CONTAINS

    

 

ALUMINUM

 

AND

 

ZINC

 

PARTS.

 DO 

NOT  use  1-1-1  Trichloroethane,  methylene  chloride 

or  other  halogenated  hydrocarbon  solvents  or  fluids 

containing  such  solvents  in  this  pump.  Use  of  these 

solvents/fluids may result in a violent chemical reaction, 

causing  serious  bodily  injury,  property  damage  or 

death. All fluids used in this pump must be chemically 

compatible  with  the  wetted  parts  materials  shown  on 
page three (3) of this manual. Consult your chemical 
supplier to ensure compatibility.

 

Because this pump can be  

 

 

incorporated into pressurized    

 

systems, the following safety    

 

precautions should be observed.

Check equipment regularly and repair or replace worn 
and damaged parts.

Never alter or modify any parts of this pump, doing so 
may cause damage to pump and/or personal injury.

Under  no  circumstances  should  the  dispensing  valve 
be  aimed  at  any  person  at  any  time.  Personal  injury 
may result.

Release  pressures  built  up  in  the  system  before  any 
service  or  repair  is  begun.  See  the  pressure  relief 
procedure below.

Do not operate this pump above 150 PSI (10.3 BAR) air 
inlet pressure or 300 cycles per minute.

Always  read  and  follow  the  fluid  manufacturer’s 
recommendations  regarding  the  use  of  protective 
eyewear, clothing and respirators.

IMPORTANT

!

WARNING

!

 

Pump develops 195 PSI  

 

 

(13.3 BAR) maximum working  

 

pressure at 150 PSI (10.3 BAR) 

maximum inlet air pressure. Be sure that any components 

or accessories used in the system are rated to withstand 

this pressure. To determine fluid outlet pressure, multiply 

the ratio of the pump by the air pressure being used.

EX:   1.3 (1.3:1 ratio) x 100 PSI = 130 PSI

fluid pressure.

1.3 (1.3:1 ratio) x 6.8 BAR = 8.84 BAR

fluid pressure.

 

In the presence of explosive vapors, take 

action to prevent static sparking. Failure to ground the 

pump, piping, valves, containers, or other miscellaneous 

equipment can result in fire or explosion. A green 

grounding lug is provided on the pump.

WARNING

!

If a check valve is installed at the end of the suction tube, 

then an external pressure relief valve must be installed 

at the outlet of the pump.

WARNING

!

Содержание 1160-002

Страница 1: ...be 1110 008 General Lube w bung adapter 1160 002 Antifreeze 1160 003 Antifreeze w bung adapter 1160 006 Antifreeze SERVICE BULLETIN SB1078 Revision C 09 10 Thoroughly read and understand this manual b...

Страница 2: ...observed Check equipment regularly and repair or replace worn and damaged parts Never alter or modify any parts of this pump doing so may cause damage to pump and or personal injury Under no circumst...

Страница 3: ...rt Size 1 NPTF Fluid Outlet Port Size 3 4 NPTF Wetted Parts General Lube Steel Al Acetal Buna N Ultrathane Antifreeze 300 Series S Steel Acetal Viton Noise Level DBA 72 82 PERFORMANCE FLOW CURVES Note...

Страница 4: ...piece body with the upper section beingAluminum and the lower section beingAluminum or 316 SS depending on model number The lower section s flanged coupling contains a 4 hole bolt pattern which allows...

Страница 5: ...these products 1 Install an air line regulator to control pump speed and air pressure for the system 2 Install an air line filter to remove and trap contaminates that could cause unwanted wear and tea...

Страница 6: ...shut off air supply immediately Refill the supply container and prime the pump to eliminate air in the fluid line NOTE To prevent air from being sucked into the pump and fluid lines if the supply cont...

Страница 7: ...flush Clear 1 TROUBLE PROBABLE CAUSES REMEDY 1 Follow the Pressure Relief Procedure on page 6 and disconnect the fluid line If the pump starts when the air is turned on again the line etc is clogged T...

Страница 8: ...29 30 31 32 33 34 35 36 37 38 11 12 13 40 Pump Schematic Bobcat 130 Series 1 1 Ratio Pump This assembly used on Stainless Steel Model Nos 1160 002 1160 003 and 1160 006 ThisassemblyusedonCarbon Steel...

Страница 9: ...28988 Fluid piston 316 SS 1 1 1 16 831638 O Ring Buna N 325 1 1 1 827065 Quad Ring Viton 325 1 1 1 17 826660 Cap Alum 1 1 1 1 1 1 18 828529 Flat Gasket 2 2 2 2 2 2 19 826663 Spring 1 1 1 1 1 1 20 8266...

Страница 10: ...ith a pipe wrench Remove and inspect pin 38 for wear straightness etc Replace if required Remove footvalve ball 14 and seal 36 inspect and replace if required Reassemble in reverse order mODEL 1160 00...

Страница 11: ...Wrap replacement lower rod in protective material before placing in the vise Apply thread adhesive to the connecting rod 6 and reassemble with the short thread length into the rod Replace the washer...

Страница 12: ...e Warranty Procedure Eligible products are defined in the Balcrank Lubrication Equipment Accessories User Price List Refer to the Balcrank web site www balcrank com for a copy Any equipment returned t...

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