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11

Wrap the upper pump rod (2) with protective material or use 

wood/plastic blocks to grip it in a vise. Use a wrench to remove 

the air motor assembly at the hex adaptor (1) pump rod (2) 

joint. 

Note:

 If the upper pump rod needs replacement, do so 

before the new air motor is installed (refer to Replacing the 

Upper Pump Rod). Apply thread adhesive to the air motor 

before installation.

Upper Spring and Flat Seal Replacement:

 

Unscrew cap (17) from air piston tube (22). Remove screw 

(21), spring retainer (20) and spring (19) and lift out upper 

gasket (18). Reassemble in reverse order. 

Replace the lower gasket (18) while the tube is off the body 

(25). Be sure the new gasket is flat against the body before 

assembling the tube

Replacing  Parts  in  the  Footvalve:

  Grip  pump  tube  (35) 

and footvalve (37) with separate strap wrenches. Unscrew 

the footvalve, drive out retainer pin (38) with a 1/8” diameter 

punch, remove lower ball (14) and/or o-ring (36) as necessary. 

When reassembling the pump tube to the lower pump body, be 

sure to check the upper o-ring (34) for damage and replace as 

necessary. Apply grease to the footvalve threads and o-rings 

(34,36) and reassemble.

Replacing the Upper Pump Rod:

 Grip only the upper rod in 

a vise. Use a 1/8” spanner wrench to remove the floating joint 

adapter (5) and air motor assembly (1) from the upper rod. 

Wrap the replacement upper rod in protective material before 

placing in the vise. Apply thread adhesive to both internal 

threads  of  the  pump  rod  and  reassemble  the  connecting 

parts.

Replacing the Lower Pump Rod:

 Grip only the lower rod 

in a vise. Use a 1/8” spanner wrench to remove the floating 

joint adapter (5) from the upper rod (2). Wrap the upper rod 

and air motor assembly and set aside.

Use an adjustable wrench to remove lock nut (3). Slide off 

washer (4) and adapter (5). Remove connecting rod (6) with 

a  pipe  wrench.  Wrap  replacement  lower  rod  in  protective 

material before placing in the vise. Apply thread adhesive to 

the connecting rod (6) and reassemble with the short thread 

length into the rod. Replace the washer (4), adapter (5) and 

nut (3). Tighten nut completely then back off 1/4-tum to allow 

free  movement  of  adapter. Apply  thread  adhesive  to  the 

adapter and reassemble.

Pump Reassembly:

 Apply grease to the lower pump rod end, 

wiper seal (30) and o-ring (24). Slide the lower spring (23) over 

the upper pump rod and then slide the entire upper rod/lower 

rod/air motor assembly through the pump. Some resistance 

will be encountered as the lower rod passes through the wiper 

seal (30). Reinstall the upper ball (14) and piston (15). Insert 

a 1/4” diameter rod through the pump rod and tighten the 

fluid piston with a wrench. File off any burrs or raised areas 

created during the repair process.

Grease o-rings (16,34) and pump tube (35) threads before 

reassembling  to  the  body.    Tighten  with  a  strap  wrench. 

Grease  the  air  motor  assembly  and  inside  the  tube  (22), 

reassemble and tighten with a strap wrench.

Universal Bung Adapter Kit
4411-009 (carbon steel pumps)

4411-017 (stainless steel pumps)

 

Universal bung adapter mounts all Bobcat 130  

 

pumps to 2” npt bung threads and wall mount  

 

brackets

Foot Mount Adapter Kit (Double Tapped Bushing)

4411-018 (carbon steel stub pumps)

 

Mounts carbon steel stub pumps to 2” npt bung  

 

threads.

ACCESSORIES

Air Regulators
3260-028 

1/4” nptf (mini)

3260-029 

1/4” nptf

3260-030 

3/8” nptf

Air Filter/ReguIators
3260-033 

1/4” nptf (mini)

3260-034 

1/4” nptf

3260-035 

3/8” nptf

Pump Over-Run Controls
3241-001 

1/2” nptf

3241-002 

1/4” nptf

In-Line Hand Operated Valves
3230-003 

300 psi (air), 1/4” nptf

3230-002 

2,000 psi, 1/2” nptf

Spigot & Tube Kit
4410-009

 

Gooseneck spigot

 

1” npt suction tube

 

Air hose, 3/8” x 5’

 

Air coupler and nipple

 

Bung Adapter

Telescoping Suction Tube
4412-012

 

1”npt (fits 55 gal drum and 250 gal tank)

Hose & Tube Kit

4410-011

 

1” npt suction tube

 

Air hose, 3/8” x 3’

 

Fluid hose, 3/4” npt x 5’

 

Air coupler and nipple

 

Bung Adapter

Содержание 1160-002

Страница 1: ...be 1110 008 General Lube w bung adapter 1160 002 Antifreeze 1160 003 Antifreeze w bung adapter 1160 006 Antifreeze SERVICE BULLETIN SB1078 Revision C 09 10 Thoroughly read and understand this manual b...

Страница 2: ...observed Check equipment regularly and repair or replace worn and damaged parts Never alter or modify any parts of this pump doing so may cause damage to pump and or personal injury Under no circumst...

Страница 3: ...rt Size 1 NPTF Fluid Outlet Port Size 3 4 NPTF Wetted Parts General Lube Steel Al Acetal Buna N Ultrathane Antifreeze 300 Series S Steel Acetal Viton Noise Level DBA 72 82 PERFORMANCE FLOW CURVES Note...

Страница 4: ...piece body with the upper section beingAluminum and the lower section beingAluminum or 316 SS depending on model number The lower section s flanged coupling contains a 4 hole bolt pattern which allows...

Страница 5: ...these products 1 Install an air line regulator to control pump speed and air pressure for the system 2 Install an air line filter to remove and trap contaminates that could cause unwanted wear and tea...

Страница 6: ...shut off air supply immediately Refill the supply container and prime the pump to eliminate air in the fluid line NOTE To prevent air from being sucked into the pump and fluid lines if the supply cont...

Страница 7: ...flush Clear 1 TROUBLE PROBABLE CAUSES REMEDY 1 Follow the Pressure Relief Procedure on page 6 and disconnect the fluid line If the pump starts when the air is turned on again the line etc is clogged T...

Страница 8: ...29 30 31 32 33 34 35 36 37 38 11 12 13 40 Pump Schematic Bobcat 130 Series 1 1 Ratio Pump This assembly used on Stainless Steel Model Nos 1160 002 1160 003 and 1160 006 ThisassemblyusedonCarbon Steel...

Страница 9: ...28988 Fluid piston 316 SS 1 1 1 16 831638 O Ring Buna N 325 1 1 1 827065 Quad Ring Viton 325 1 1 1 17 826660 Cap Alum 1 1 1 1 1 1 18 828529 Flat Gasket 2 2 2 2 2 2 19 826663 Spring 1 1 1 1 1 1 20 8266...

Страница 10: ...ith a pipe wrench Remove and inspect pin 38 for wear straightness etc Replace if required Remove footvalve ball 14 and seal 36 inspect and replace if required Reassemble in reverse order mODEL 1160 00...

Страница 11: ...Wrap replacement lower rod in protective material before placing in the vise Apply thread adhesive to the connecting rod 6 and reassemble with the short thread length into the rod Replace the washer...

Страница 12: ...e Warranty Procedure Eligible products are defined in the Balcrank Lubrication Equipment Accessories User Price List Refer to the Balcrank web site www balcrank com for a copy Any equipment returned t...

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