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Mooney FlowMax HP Regulator Instruction Manual | 1

Copyright 2021 Baker Hughes Company. All rights reserved.

Table Of Contents

Product Description .......................................................................................................................1
Principles of Operation ..................................................................................................................2
Nameplate Information ...................................................................................................................3
Regulator Markings ........................................................................................................................3
Cross section graphic and part descriptions .............................................................................. 4
Installation .......................................................................................................................................4
Piping Schematics..........................................................................................................................5
Start-up and Operation ................................................................................................................10
Maintenance ..................................................................................................................................13
Bolt Torque Specifications .......................................................................................................... 20
Troubleshooting ...........................................................................................................................20

Scope

This manual provides instructions for the Installation, Operation,

and Maintenance of the Mooney FlowMax HP Regulator

(instructions for the standard FlowMax and the Series 22 Pilot

can be found in separate manuals). This manual is divided into

the following sections:

Product Description

The Mooney FlowMax HP is an easy to maintain regulator

designed to be used with a self-contained pilot system. The

Mooney FlowMax HP regulator has several unique features that

add to its versatility, such as:
•

In-line maintenance

•

A single maximum pressure rating for all components

•

One actuator for all pressures and differentials

•

A compact, low-volume actuator housing for quick response

•

Top-entry design

•

Maximum flow at a low differential

•

Increased closing force with an increase in inlet pressure

Materials of Construction

Body

ASTM A 216 WCB Steel

Actuator Housing

ASTM A 516 Gr 70 Steel

Plug Seal

Nitrile

Diaphragm

Nitrile/Nylon

O-Ring & Seals

Nitrile

Bolting

ASTM B7

Spring

Music Wire

Trim

Stainless Steel

Seal Pack Housing

Stainless Steel

Table 1 - Materials of Construction

«
1
2
3
4
5
...
»

Содержание Mooney FlowMax HP

Страница 1: ...Mooney FlowMax HP Regulator Instruction Manual Baker Hughes Data Classification Public ...

Страница 2: ...TICULAR RE QUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN CON NECTION WITH INSTALLATION OPERATION OR MAINTENANCE SHOULD FURTHER INFOR MATION BE DESIRED OR SHOULD PARTICULAR PROBLEMS ARISE WHICH ARE NOT COV ERED SUFFICIENTLY FOR THE CUSTOMER OPERATOR ...

Страница 3: ...ded into the following sections Product Description The Mooney FlowMax HP is an easy to maintain regulator designed to be used with a self contained pilot system The Mooney FlowMax HP regulator has several unique features that add to its versatility such as In line maintenance A single maximum pressure rating for all components One actuator for all pressures and differentials A compact low volume ...

Страница 4: ...sulting in equal pressure above and below the main diaphragm With a balancing plug area slightly larger than the seat area the resulting closing force along with the force of the main spring forces the plug against the seat With an increase in demand the outlet pressure will begin to drop and decrease the pressure above the main diaphragm A drop of outlet pressure below the pilot set point will ca...

Страница 5: ...ferential Minimum differential required to fully open regulator Max Temperature Maximum operating temperature in degrees Fahrenheit Celsius Min Temperature Minimum operating temperature in degrees Fahrenheit Celsius Bolt Torque Torque requirement of actuator bolts 1 American National Standards Institute ANSI pressure class rating of the regulator 2 Line size of body 3 ANSI pressure class rating of...

Страница 6: ...ed any ratings of the adjacent piping or piping connections Verify the limitations of both regulator and pilot to ensure neither device is over pressured To reduce the chances of such injury or damage provide pressure relieving or pressure limiting de vices as required by the U S code of Federal Regula tions by the National Fire Codes of the National Fire Protection Association or by other applica...

Страница 7: ...iping or from the Inlet port body connection on the side of the FlowMax HP regulator to the pilot Inlet port 8 A Filter in the pilot supply line is recommended to remove particulates from the pilot supply that could affect the variable orifice in the pilot Note A shut off valve is not required in the pilot supply line but if one is installed it must be a full opening type 9 Vent Valves and Gauge C...

Страница 8: ...ype 30 filter mounted in inlet piping 3 LOADING port of Series 22 pilot connected to Loading connection on the actuator housing of the FlowMax HP regulator 4 Sense line connecting the SENSE Port on the Series 22 pilot to the sense port on the FlowMax HP actuator 5 Sense line connecting the FlowMax HP regulator to the downstream piping Refer to Table 4 on Page 5 for sense piping recommendations 6 S...

Страница 9: ... regulator to the downstream piping Refer to Table 4 on Page 5 for sense piping recommendations 6 Series 22 pilot with pilot cartridge in PRV mode 7 Pilot supply tubing from filter OUTLET to Series 22 pilot INLET port 8 Type 30 filter mounted in inlet piping 9 LOADING port of Series 22 pilot connected to the Loading connection on the actuator housing of the FlowMax HP regulator 10 Sense line conne...

Страница 10: ...e FlowMax HP actuator 5 Sense line connecting the FlowMax HP actuator to the downstream piping Refer to Table 4 on Page 5 for sense piping recommendations 6 Series 22 pilot with pilot cartridge in PRV mode 7 Pilot supply tubing from filter OUTLET connection to Series 22 Pilot INLET port 8 Type 30 filter mounted in inlet piping 9 LOADING port of Series 22 pilot connected to Loading connection on th...

Страница 11: ...tage piping Refer to Table 4 on Page 5 for sense piping recommendations 5 Sense line connecting SENSE port on Series 22 pilot 2 to the sense port on the FlowMax HP actuator 6 Series 22 pilot with pilot cartridge in PRV mode 7 Pilot supply tubing from filter OUTLET connection to Series 22 pilot 3 INLET port 8 Sense line connecting the SENSE port on the monitor pilot 2 to the downstream piping 9 Sen...

Страница 12: ...ing through the station close the vent valve on the operating regulator sense line and open the shut off valve on the same line Start to lower the Pilot setting of the operating regulator until the desired outlet pressure is achieved Note When the set point of the operating regulator becomes less than the set point of the monitor regulator the interstage pressure will drop from approximately full ...

Страница 13: ... the pilot 3 at a zero setting 4 Slowly open the inlet block valve to station The second stage regulator should remain closed as a result of the pilot 3 being set to zero 5 Fully open any hand valve s in the control line s and the pilot supply line 6 Open an outlet block valve or vent to allow flow through the station 7 Increase the setting of the second stage regulator pilot 3 to the desired moni...

Страница 14: ...recessed into the Upper Actuator Housing loosen and remove the remaining cap screws that hold the Actuator housing to the Adapter housing 1 3 Use lifting eyes to remove the Actuator assembly by lifting straight up DO NOT PRY 1 4 The adapter housing does not need to be removed 1 5 Inspect the Seat Insert and Plug Seal for nicks scratches or other damage that may be visible 1 6 If necessary the Plug...

Страница 15: ...l assembly for Plug Seat Insert Inspection and Replacement 2 1 With the Plug and Castle Nut slid up on the Stem place the new Seat Insert onto the Plug skirt and screw the Plug skirt onto the Stem until tight Tighten as per Table 5 2 2 Tighten the Plug skirt set screw and slide the Plug against the Seat Insert 2 3 Slid the Castle Nut down the shaft and engage threads The Castle Nut can be tightene...

Страница 16: ...tor into position 2 9 While lowering the Actuator Housing care should be taken to assure that the unit is centered and that the Plug Seal slides properly into place as the unit is lowered 2 10 The inner diameter of the Adapter Housing has a slight taper which acts to compress the Plug Seal as it slides into place 2 11 A slight clicking sound can be heard as the plug seal transitions from the Adapt...

Страница 17: ...dapter housing and does not need to be removed for this procedure 3 2 Remove all the Cap Screws holding the Upper Actuator Housing to the Lower Actuator Housing 3 3 Disconnect Travel Indicator shaft from Stem by pressing down on shaft and rotating in a counter clockwise direction Travel Indicator Stem should be free to move up and down 3 4 Using proper lifting points lift the Upper Actuator Housin...

Страница 18: ...tion of Plug Seal and Seat Insert are being performed the Lower Diaphragm Housing can be removed exposing the Plug assembly 3 15 If Lower Diaphragm Housing is difficult to remove two cover bolts may be inserted into opposite threaded holes on the Housing and used as jacking screws 3 16 Attach Lift Eyes to two threaded holes in housings and lift vertically 3 17 Inspect and replace O ring in Adapter...

Страница 19: ...is the Stem for proper insertion of the Cotter Pin 3 33 Insert Cotter Pin and bend the ends to at least 90 degrees to maintain proper locking action 3 34 Thread the Travel Indicator shoe onto the Stem and tighten while holding the stem from turning using a wrench across the provided flats 3 35 Set and center the Spring on the Upper Diaphragm Support plate prior to lowering the Upper Actuator Housi...

Страница 20: ...ross manner to provide even force for setting the gaskets Torque should be applied in intervals of 1 3 the final torque 2 3 final torque and final torque 4 10 Torque Adapter Housing Cap Screws to specified levels see Table 5 4 11 Prior to reinstalling the Actuator assembly onto the Adapter Housing clean and inspect the Adapter Housing O ring as noted in the figure below Replace if necessary 4 12 A...

Страница 21: ...for excess friction sticking open 4 Check main spring 5 Check the plug seal for damage 6 Check the seat for any nicks or damage to the sealing surface 7 Check for damage to the seat O ring 8 Check for obstructions in the internal plug holes Regulator will not open 1 Check if any valves in the sense line are not fully open 2 Check the pilot set point 3 Check that existing piping matches the piping ...

Страница 22: ...20 Baker Hughes Copyright 2021 Baker Hughes Company All rights reserved Notes ...

Страница 23: ...Mooney FlowMax HP Regulator Instruction Manual 21 Copyright 2021 Baker Hughes Company All rights reserved Notes ...

Страница 24: ...urrent information The Baker Hughes logo FlowMax and Mooney are trademarks of Baker Hughes Company Other company names and product names used in this document are the registered trademarks or trademarks of their respective owners BHMY FlowMaxHP IOM 34582 0421 04 2021 Direct Sales Office Locations Find the nearest local Channel Partner in your area valves bakerhughes com contact us valves bakerhugh...

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