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Consolidated 13900 Series POSRV Maintenance Manual

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7

© 2018 Baker Hughes, a GE company. All rights reserved.

1.   The valve, either crated or uncrated, should always be 

kept  with  the  inlet  flange  down,  i.e.,  never  laid  on  its 
side, to prevent possible misalignment and damage to 
internals.

2.   Pressure  relief  valves  should  be  stored  in  a  dry 

environment  to  protect  them  from  the  weather.  They 
should  not  be  removed  from  the  skids  or  crates  until 
immediately prior to installation.

3.   Flange  protectors  and  sealing  plugs  should  not  be 

removed until the valve is ready to be bolted on to the 
installation.

4.   Pressure relief valves, either crated or uncrated, should 

never be subjected to sharp impact. This would be most 
likely  to  occur  by  bumping  or  dropping  during  loading 
or unloading from a truck or while moving with a power 
conveyor,  such  as  a  fork  lift  truck.  While  hoisting  to 
the  installation,  care  should  be  exercised  to  prevent 
bumping  the  valve  against  steel  structures  and  other 
objects. 

5.   Uncrated  valves  should  be  moved  or  hoisted  by  the 

three  eye  bolts  located  on the top flange  of the  valve 
(See Figure 1, Item 26). Crated valves should always be 
lifted with the inlet flange down.

6.   When pressure relief valves are uncrated and the flange 

protectors  removed  immediately  prior  to  installation, 
meticulous  care  should  be  exercised  to  prevent  dirt 
and other foreign materials from entering the inlet and 
outlet ports while bolting in place.

7.   "Short Term Storage" is defined as storage not exceeding 

six months from date of shipment. "Long Term Storage" 
is defined as storage not exceeding one year from date 
of  shipment.  "Extended  Storage"  is  defined  as  storage 
exceeding one year from date of shipment. 

8.   For  Extended  Storage,  items  shall  be  stored  within  a 

fire  resistant,  tear  resistant,  envelope  and  stored  in  a 
weathertight, and well ventilated building or equivalent 
enclosure. Precautions shall be taken against vandalism. 

This  area  shall  be  situated  and  constructed  so  that  it 
will not be subject to flooding; the floor shall be paved 
or  equal,  and  well  drained.  Items  shall  be  placed  on 
pallets  or  shoring  to  permit  air  circulation.  The  area 
shall be provided with uniform heating and temperature 
control  or  its  equivalent  to  prevent  condensation  and 
corrosion.  Minimum temperature  shall  be  40°F  (4.4°C) 
and  maximum  temperature  shall  not  exceed  140°F 
(60°C).  Valves  or  parts  shall  be  stored  in  the  original 
shipping container. The shipping container shall be kept 
in an upright position as indicated by the markings on 
the crate. DO NOT STACK. Level B storage requirements 
as  specified  in  ANSI  N45.2.2  shall  apply.  All  material, 
upon receipt, should be inspected and all coatings and 
packaging damaged during shipping and handling shall 
be put into like new condition before storing.

9.   For Long Term Storage, items shall be stored indoors or 

equivalent with all provisions and requirements as set 
forth  in  extended  storage  items  except  that  heat  and 
temperature  control  is  not  required.  Level  C  storage 
requirements as specified in ANSI N45.2.2 shall apply.

10.   For  Short Term  Storage, the  storage  requirements  are 

the same as those specified for Long Term Storage.

11.   For any reason should it be necessary to store the valve 

in  an  uncrated  condition,  the  valve  shall  be  stored  in 
an  upright  position on the  inlet flange,  making  certain 
the  inlet  flange  is  protected  from  damage.  Never  lay 
the  valve  on  its  side  as  damage  to  the  internals  and 
misalignment may be incurred. The valve, when removed 
from the  shipping  container,  shall  have the  protectors 
left intact to prevent entrance of foreign materials. Use 
all precaution to prevent the entrance of dirt and foreign 
material into the valve.

VI. Handling and Storage

Содержание 13900 Series

Страница 1: ...BHGE Data Classification Public Consolidated 13900 Series Pilot Operated Safety Relief Valve Maintenance Manual Rev B Maintenance Manual Rev B 09 2018...

Страница 2: ...ND THE PARTICULAR REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE THESE INSTRUCTIONS DO NOTPURPORTTO COVERALL DETAILS ORVARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY...

Страница 3: ...assistance All the United States Customary System USCS values are converted to metric values using the following conversion factors USCS Unit Conversion Factor Metric Unit in 25 4 mm lb 0 4535924 kg i...

Страница 4: ...II Inspection and Part Replacement 17 XIV Reassembly of Pilot Valve 19 XV Disassembly of Main Valve 20 A Disassembly of Main Valve 20 B Main Valve Cleaning 21 XVI Inspection and Part Replacement Main...

Страница 5: ...necessary on how to avoid the hazard The top panel ofthe format contains a signal word DANGER WARNING CAUTION or ATTENTION which communicates the level of hazard seriousness The center panel contains...

Страница 6: ...ng or body parts Never use body parts to check for leakage or discharge rates of areas Pressurized fluids gas air injected into or near the body can cause severe personal injury or death 4 WARNING It...

Страница 7: ...improper use of right tools could result in personal injury or product or property damage 9 WARNING These WARNINGS are as complete as possible but not all inclusive BHGE cannot know all conceivable s...

Страница 8: ...ntact your local Green Tag Center if there are any questions relative to tools methods The installation and start up of valves and or valve products may involve proximity to fluids at extremely high p...

Страница 9: ...ion of our products Unauthorized Repair Work BHGE has not authorized any non BHGE affiliated repair companies contractors or individuals to perform warranty repair service on new products or field rep...

Страница 10: ...primary pressure POSRV is set to open Operating Pressure The gauge pressure to which the vessel is normally subjected in service A suitable margin is provided between operating pressure and maximum a...

Страница 11: ...fire resistant tear resistant envelope and stored in a weathertight and well ventilated building or equivalent enclosure Precautions shall betaken against vandalism This area shall be situated and con...

Страница 12: ...outlet An effort has been made to provide a valve which requires a minimum of maintenance upkeep and can be actually repaired on its installation site Factors which contribute to minimum maintenance r...

Страница 13: ...ce Manual 9 2018 Baker Hughes a GE company All rights reserved IX Consolidated 13900 Series POSRV 1 3 2 6 7 8 13 9 56 19 23 22 24 26 20 4 11 5 9 13 14 15 16 46 57 10 12 43a 43b 43a 12 44 45 21 18 17 F...

Страница 14: ...lt 27 Adjusting Ring Pin 28 Adjusting Ring 29 Pilot Bonnet Assembly 29a Bonnet 29b Guide 29c Pin 30 Bottom Spring Washer Ref No Nomenclature 31 Spindle Assembly 31a Spindle 31b Spindle Collar 32 Top S...

Страница 15: ...Manual 11 2018 Baker Hughes a GE company All rights reserved IX Consolidated 13900 Series POSRV Contd 37 36 38 40 34 39 35 33 29a 32 31 41 30 29c 29b 42d 42b 42a 42c 28 27 53 25 17a 21 20 17b 52 17c...

Страница 16: ...nular region formed by the sensing tube and pilot base Pressure in chamber C will now be designated P2 When the set pressure is reached and the pilot opens pressure is exhausted through tube D into th...

Страница 17: ...e main disc closing the main valve The backside of the main valve disc exposed to chamber C has a larger area than the main seat producing an additional force on the main seat to maintain tightness DR...

Страница 18: ...To prevent this from happening the discharge pipe should point downwind If this is not possible then a 900 elbow or a T should be installed CAUTION All discharge piping shall have sufficient area to...

Страница 19: ...24 3 21 9 17 5 15 4 Figure 6 Inlet Nut Torquing Sequence 1 Refer to table for torque valve for applicable round 2 Torque each nut in sequence shown 3 Repeat for each round Table 3 Outlet Nut Torque B...

Страница 20: ...r depth micrometer and record this information to restore compression during assembly Loosen the Locknut 34 and turn the Compression Screw 40 counterclockwise until compression is removed from spring...

Страница 21: ...off the old compound and apply more pressure to speed the cutting action of the compound 8 To check the seating surfaces remove all compound from both the seat and the lap Then shine up the seat with...

Страница 22: ...m Figure 9 Seat Step J F G H 028 0 71 mm M Disc Holder Retaining Ring Disc Collar Disc Figure 8 Disc Assembly Table 4 13900 Turbine Reheater Pilot Disc and Base Seat Dimensions Dimension in mm A 1 512...

Страница 23: ...lace a small amount of lubricant on the ball end of the Compression Screw 40 9 Holding the bonnet and spindle so that disc will not drop install the bonnet assembly to the pilot base Care should be ta...

Страница 24: ...e disc vertically out of body 7 Remove Guide RetainerTools 8 To remove the Main Guide 8 first remove the Upper Backing Ring 9 from the guide Using the tool shown in Figure 12b BHGE Part No 4128201 rot...

Страница 25: ...2 Whenever Main Valve Disc 7 is removed the Drilled Drain Plug 6 should be inspected and passages cleaned by the insertion of a wire of sufficient length 3 To replace the O Ring Seal Seal 11 or remov...

Страница 26: ...65 16 005 406 53 484 12 29 029 0 74 X X 150 450 C B Y A E RADIUS 150 FLAT WITHIN 002 0 05 mm T I R1 D D Figure 15 Main Valve Seat Bushing A Repair of Main Valve Seat If the seat bushing 2 seating surf...

Страница 27: ...mating surfaces inside the valve body inspected and cleaned All teflon seals O Rings and back up rings should be replaced and lubricated lightly with silicone lubricant All surfaces which will contac...

Страница 28: ...fter the disc is firmly installed 3 Install the Disc Spring Ring 57 and Spring 56 on the disc 4 Install a new Gasket 18 in the groove provided on the top of the guide 5 Using slings through the eyebol...

Страница 29: ...utlet of the main valve 7 Install the pilot flange Stud Nuts 45 and torque down evenly See Figure 19 and Table 7 for torquing values 8 Installthefittings onthe dischargetube Also install O Rings 12 on...

Страница 30: ...rew locknut c Adjust blowdown by removing adjusting ring pin and rotating adjusting ring clockwise decrease blowdown or counterclockwise increase blowdown until proper value is established Blowdown is...

Страница 31: ...ssure Gauge 4 300 101 60 7620 00 mm ANSI Rating Quick Opening Valve Fully Open During Test Drain Valve P2 Pressure Gauge Pilot Valve Pilot Test Fixture BHGE Tool Number 9500041 4 300 101 60 7620 00 mm...

Страница 32: ...ed by BHGE Care must be taken to prevent overgagging which will bend the spindle In applying gags remember that the valve spring will hold the valve closed against its set pressure The additional gag...

Страница 33: ...Fixture 4130901 4130901 4130901 4130901 1 Adjusting Ring Persuading Tool 4215501 4215501 4215501 4215501 2 Main Valve Guide RetainerTool 4215301 4215301 4215301 4215301 1 Lubricant1 5153301 5153301 5...

Страница 34: ...and determine those required for proper maintenance of the valve population in the plant D Identification and Ordering Essentials When ordering service parts please furnish the following information...

Страница 35: ...1 1 Sealing Wire 1 1 II Main Valve 85 Floating Washer 1 3 Floating Washer Retainer 1 3 Floating Washer Retainer Lock Ring 1 3 Pilot Valve If Alternate B used for Class I Guide 1 6 Guide Pin 1 6 Spindl...

Страница 36: ...k Screw 1 6 Release Nut 1 6 Release Lock Nut 1 6 Compression Screw Lock Nut 1 6 V Main Valve Not Applicable Base None Disc None Guide None Bonnet None Discharge Tube Assembly None Nameplate None Namep...

Страница 37: ...d factory maintains a Repair Center The Repair Department in conjunction with the manufacturing facilities is equipped to perform specialized repairs and product modifications e g butt welding bushing...

Страница 38: ...9 Melbourne Phone 61 3 8807 6002 Fax 61 3 8807 6577 BELGIUM Phone 32 2 344 0970 Fax 32 2 344 1123 BRAZIL Phone 55 19 2104 6900 CHINA Phone 86 10 5738 8888 Fax 86 10 5918 9707 FRANCE Courbevoie Phone 3...

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