Dealer Development Center, Pune
54
Pulsar DTS-i 150/180 Training Notes
Dealer Development Center, Pune
55
Pulsar DTS-i 150/180 Training Notes
Dismantling & Assembling Front Fork
(Applicable for Pulsar DTS-i 180 cc only)
Dismantling & Assembling Front Fork
(Applicable for Pulsar DTS-i 180 cc only)
Fit :
•
Allen bolt (A)
Using Special Tool 37 1740 03
Fit :
•
Guide bush
•
Washer
•
Oil seal
•
Snap ring
•
Dust seat
Fit :
•
Spring
•
Washer
•
Collar
•
Fill fork oil
A
A
A
Fit :
•
Slide the front fork assly in the fork holder
•
Bolt (A)
Fit :
•
Allen bolt
•
Handle bar
•
2 Allen bolts (B)
Fit :
•
Bracket with wheel sensor case complete
•
Bolt (A)
•
Wheel sensor harness coupler
Fit :
•
Mudguard
•
Brace fender
•
4 bolts (A)
Fit :
•
Wheel sensor case on front wheel
•
Wheel assly
•
Axle
•
Axle nut (A)
Note :
Remove the wedge placed between pads of front caliper assly.
Fit :
•
Pinch clamp bolt (A)
A
B
A
A
A
A
Recommended Oil Capacity Per Fork Tube
(For Pulsar DTS-i 180 cc)
Approx. 295 + 2.5 ml (Drain & Refill), 320 ml (Overhaul)
Note :
The dismantling of front fork assembly for Pulsar DTS-i 150 cc is common with Pulsar DTS-i 150 / 180
cc. For more details refer Pulsar DTS-i 180 cc training note Page no. 121 onwards.
