Dealer Development Center, Pune
52
Pulsar DTS-i 150/180 Training Notes
Dealer Development Center, Pune
53
Pulsar DTS-i 150/180 Training Notes
Dismantling & Assembling Front Fork
(Applicable for Pulsar DTS-i 180 cc only)
Dismantling & Assembling Front Fork
(Applicable for Pulsar DTS-i 180 cc only)
Loosen :
•
Allen bolt (A)
•
Allen bolt (B)
B
A
Remove :
•
Allen bolt (A)
A
A
A
Remove :
•
Drain the oil in the container
•
Washer
•
Spring
Note :
Ensure that the washer is collected from the drained oil container
as it gets dropped into the oil.
Remove :
•
Dust seal
•
Snap ring
Using Special Tool 37 1740 05
Remove :
•
Allen bolt
•
Copper platted washer
Note :
Mount the special tool firmly on the
bench vice and insert the fork pipe.
In special tool for firm locking.
Note :
Ensure that the snap ring and the bottom allen bolt is removed first.
Using Special Tool 37 1740 04
Remove :
•
Insert the fork pipe assly into the
lower 'T' & tighten lower 'T' bolt.
•
Rotate the special tool handle for
separation of inner and outer pipe.
Collect all the front fork parts as ;
•
Oil seal
•
Spacer
•
Guide bush
•
Fork piston complete
•
Spring
•
Stay fork piston
Assembling Front Fork
Fit :
•
Fork piston comp (A) with spring in fork inner pipe
•
Stay fork piston (B)
A
B
Using Special Tool 37 1740 05
Fit :
•
Outer pipe
•
Washer
•
Allen bolt
Recommended Oil Capacity Per Fork Tube
(For Pulsar DTS-i 180 cc)
Approx. 295 + 2.5 ml (Drain & Refill), 320 ml (Overhaul)
