Classic
27
Non-use maintenance is necessary if a vehicle
remains off road for a longer duration (more
than 15 days**). The correct & careful non-use
maintenance carried out before storing the
vehicle will prevent the vehicle from rusting and
from such other non-operational damages like
fire hazards.
•
Clean the entire vehicle thoroughly.
•
Empty the fuel from fuel tank & carburettor
float bowl (if fuel is left in for a longer time,
the fuel will break and gummy substance
could clog the carburettor).
•
Remove spark plug and put several drops of
2T oil into the cylinder. Kick the engine over
slowly a few times to coat the cylinder wall
with oil & install back the spark plug.
•
Set the vehicle on a box or a stand so that
both the wheels are raised off the ground.
•
Spray oil on all unpainted metal surfaces to
prevent rusting. Avoid getting oil on rubber
parts or brake liners.
•
Lubricate the control cables.
•
Cover the entire vehicle neatly. Make sure
that the storage area is well ventilated and
free from any source of flames or spark.
•
Fill 10% excess air pressure in both wheels.
** For Battery :
a. Remove battery & keep it on wooden
plank, in properly ventilated area.
b. Before taking the vehicle for use.
•
Get the battery recharged from Authorised
Service Center / Battery Dealer.
•
Check & correct electrolyte level and apply
petroleum jelly on terminals (applicable to
certain models).
Preparation for regular use after storage :
•
Clean the vehicle
•
Make sure the spark plug is tight.
•
Fill the fuel tank with fuel.
•
Change the engine oil.
•
Check all the points listed in the Daily
Safety Checks section.
•
Check and inflate tyres to the proper tyre
pressure.
Non-Use Maintenance
Classic
Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr.
No.
Operation
Front fork dust seal area & inner
pipe cleaning
29.
31.
30.
Servicing
1st
500
~
750
2nd
4500
~
5000
3rd
9500
~
10000
Remarks
Every 5000 Km
after Previous Service
SAI hoses- Check functionality
leakage or any other damage **
Replace if cut / damaged.
C,R
Kms
28.
C,L
C,L
C,L
C,L
C,L
C,L
C,L
Engine foundation silent bushes**
C
C
C
Replace if required
Idle speed / CO%
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
* It is strongly recommended to use only recommended grade of oil.
** As applicable to model
*** More frequent cleaning may be required while driving in dusty environment.
C : Check, A : Adjust, CL : Clean, R : Replace, T : Tighten, L : Lubricate
Note :
Periodic parts, Oil, Coolant, Filters, All types of greases, Cleaning agents, Cables, Wear & tear parts, Rubber ‘O’ rings / oil seals
/ pipes, Gaskets to be replaced as per Periodic Maintenance and Lubrication Chart are mandatory and
the same are chargeable to customer.
Applicable for front fork
with rubber bellow.
C,R
C,R
C,R
EVAP Y connector drain tube
cleaning**
CL
CL
CL
CL
CL
CL
CL
Applicable for product
with EVAP system only.
32.
28
