7 — English
©
2010 Baja, Inc. All Rights Reserved.
ASSEMBLY
INSTALLING HANDLEBAR
Remove lock nuts and washers from the handlebar
mounting brackets. Leave the bolts in place and keep the
top and bottom mounting brackets sandwiched against
the handlebar.
Place the threaded end of the bolts through the holes in
the dirt bike frame as shown.
Adjust the position of the handlebar as needed to proper
operating position.
Reinstall the washer and lock nuts and tighten nuts securely.
Torque to 20 ft.lbs. (27 Nm).
WARNING:
Strictly adhere to all torque wrench tightening specifica
-
tions. Failure to do so could cause serious personal injury.
Turn the handlebars fully left and right to verify proper
operation and to make sure the throttle cable, brake hoses,
and other wires are not squeezed or pulled too tightly.
WARNING:
Failure to correctly install and verify proper operation of
the handlebars could cause a loss of control when op-
erating the dirt bike, which could result is serious injury
or death.
Lift the number plate into position. Install bolt with washer
and spacer as shown; tighten bolt securely.
Run brake cable down along the front of the number plate
as shown. Install bracket and secure with bolts and nuts
provided.
BOLT
FUEL VENT
LINE
HOLE
WASHER
LOCK NUT
HOLE
Feed fuel vent line through opening in dirt bike frame as
shown.
BOLT
SPACER
BOLT
BRAKE
CABLE
BRACKET
NUT
WASHER