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I-E96-215A

Table of Contents

(continued)

Page

SECTION 5 - TROUBLESHOOTING...........................................................................................5-1

INTRODUCTION .......................................................................................................... 5-1
ERROR INDICATIONS AND CORRECTIVE ACTION ...................................................... 5-1
QUICK RESPONSE CONTROLLER STATUS INDICATOR............................................... 5-1
MODULE STATUS BYTES ............................................................................................ 5-2
CONNECTOR PINOUTS................................................................................................ 5-3

SECTION 6 - MAINTENANCE.....................................................................................................6-1

INTRODUCTION .......................................................................................................... 6-1
MAINTENANCE SCHEDULE ........................................................................................ 6-1

SECTION 7 - REPAIR/REPLACEMENT PROCEDURES ...........................................................7-1

INTRODUCTION .......................................................................................................... 7-1
MODULE REPAIR/REPLACEMENT PROCEDURES ...................................................... 7-1

SECTION 8 - SUPPORT SERVICES...........................................................................................8-1

INTRODUCTION .......................................................................................................... 8-1
REPLACEMENT PARTS AND ORDERING INFORMATION ............................................. 8-1
TRAINING .................................................................................................................... 8-1
TECHNICAL DOCUMENTATION................................................................................... 8-1

APPENDIX A - TERMINATION UNIT CONFIGURATION (NTCS02) ........................................ A-1

INTRODUCTION .......................................................................................................... A-1

APPENDIX B - TERMINATION UNIT CONFIGURATION (NTCS04) ........................................ B-1

INTRODUCTION ..........................................................................................................B-1

APPENDIX C - TERMINATION MODULE CONFIGURATION (NICS01) .................................. C-1

INTRODUCTION ..........................................................................................................C-1

List of Figures

Title

Page

2-1.

Quick Response Controller Block Diagram ............................................................. 2-1

3-1.

Quick Response Controller .................................................................................... 3-2

3-2.

Switch S4 .............................................................................................................. 3-4

4-1.

QRC Front Panel ................................................................................................... 4-2

A-1.

NTCS02 Terminal Assignments.............................................................................. A-3

A-2.

Switching Hot vs. Switching Neutral Example ........................................................ A-3

B-1.

NTCS02 Terminal Assignments..............................................................................B-3

B-2.

Switching Hot vs. Switching Neutral Example ........................................................B-3

C-1.

NICS01 Terminal Assignments ..............................................................................C-1

Содержание Infi 90 IMQRC01

Страница 1: ...Process Control and Automation Solutions from Elsag Bailey Group E96 215 Quick Response Controller IMQRC01...

Страница 2: ...UIPEMENTS LECTRONIQUES SONT SENSIBLES AUX PERTURBATIONS PAR FR QUENCE RADIO DES PR CAUTIONS DEVRONT TRE PRISES LORS DE L UTILISATION DU MAT RIEL DE COMMUNICATION PORTATIF LA PRUDENCE EXIGE QUE LES PR...

Страница 3: ...this document is to provide the user with installation configuration operating and troubleshooting information on the INFI 90 Quick Response Controller IMQRC01 INFI 90 is a registered trademark of th...

Страница 4: ...1 through 5 3 Original 6 1 through 6 1 Original 7 1 through 7 2 Original 8 1 through 8 1 Original A 1 through A 3 Original B 1 through B 3 Original C 1 through C 1 Original Index 1 through Index 2 Ori...

Страница 5: ...ctrostatic Sensitive Devices ESD Output Values During Startup Reset and Certain Failure Condi tions The digital outputs of the module are de energized during startup reset and certain failure conditio...

Страница 6: ...en Precautions de Manutention Ce module contient des composantes sensibles aux decharges electro statiques Valeur des signaux de sortie durant le d marrage une remise z ro et certaines pannes Les sort...

Страница 7: ...2 2 Digital Inputs Outputs 2 2 Analog Inputs Outputs 2 3 Digital Control Station Serial Link 2 3 SECURITY FUNCTIONS 2 3 CONFIGURATION 2 4 Function Blocks 2 4 Function Codes 2 5 SECTION 3 INSTALLATION...

Страница 8: ...MENT PARTS AND ORDERING INFORMATION 8 1 TRAINING 8 1 TECHNICAL DOCUMENTATION 8 1 APPENDIX A TERMINATION UNIT CONFIGURATION NTCS02 A 1 INTRODUCTION A 1 APPENDIX B TERMINATION UNIT CONFIGURATION NTCS04...

Страница 9: ...2 Switch S4 Settings 3 4 3 3 Module Address Settings S4 3 5 5 1 QRC Status LED States and Corrective Actions 5 1 5 2 Module Status Bytes 5 2 5 3 P1 Pinout 5 3 5 4 P3 Pinout 5 3 6 1 Maintenance Schedu...

Страница 10: ...ick response controller is a user configured device that executes sequential control schemes This microprocessor based module resides in the INFI 90 system The module can be configured to any control...

Страница 11: ...rough in sequence It is important to become familiar with the entire contents of this manual before using the QRC The manual is organized in sections to enable quick and easy access to specific inform...

Страница 12: ...3 Glossary of Terms and Abbreviations Term Definition Checksum A value computed from a data stream by treating each element as a number and computing a sum of the elements Configuration The act of set...

Страница 13: ...serial communication link between a process control module and other process control modules MSB Most Significant Bit The bit of a binary number that carries the most numerical weight Node A point of...

Страница 14: ...ogic False 125 VDC Logic True Logic False 1 to 5 VDC 24 VDC or 125 VDC 10 0 VDC minimum 5 5 mA 1 7 VDC maximum 50 A 35 5 VDC minimum 5 3 mA 5 6 VDC maximum 50 A Input Crosstalk 60 dB Input Normal Mode...

Страница 15: ...cation CSA certified for use as process control equipment in an ordinary nonhazardous location FM certified up to 40 C as nonincendive for use in Class I Divi sion 2 Groups A B C and D hazardous class...

Страница 16: ...ssor Timing and Control Circuitry The quick response controller uses an eight bit microprocessor integrated circuit operating at two megahertz This device con trols memory I O circuitry and the machin...

Страница 17: ...a resettable one shot timer that must be periodically set by the microprocessor Several conditions detected by the microprocessor will keep it from set ting the MFT They are 1 Trip block activated 2...

Страница 18: ...e timer is not reset it Shuts the module down Turns the front panel status LED red Causes the analog outputs to either hold go to 0 percent or go to 100 percent user selectable De energizes the digita...

Страница 19: ...fications and outputs of the QRC function codes The range of function blocks for the quick response controller is 0 through 240 Blocks 0 through 9 are reserved for analog and logic constants Blocks 20...

Страница 20: ...w Limiter Square Root Rate Limiter Analog Transfer High Select 10 199 10 199 10 199 10 199 10 199 11 12 13 14 15 Low Select High Low Compare Integer Transfer Sum 4 Inputs Sum 2 Inputs with Gain 10 199...

Страница 21: ...xecutive Block COM Time Delay Analog 10 199 10 199 10 199 240 10 199 59 62 63 64 65 Transfer Digital Remote Control Memory Analog Input List Module Bus Digital Input List 8 Module Bus Digital Sum 4 In...

Страница 22: ...e QRC uses electrostatic sensitive devices Follow Steps 1 through 4 when handling 1 Keep the module in its special antistatic bag until actual installation takes place Save the bag for future use 2 Gr...

Страница 23: ...troller Installation The following steps must be performed to install the IMQRC01 1 Setting the output type and default value for analog output number 1 switch S2 2 Setting the output type and default...

Страница 24: ...property damage in the case of module failure AVERTISSEMENT Il faut soigneusement valuer le syst me de commande afin d tablir des valeurs par d faut qui permettront d viter des blessures et des dommag...

Страница 25: ...onding dipswitch positions NOTE For INFI 90 dipswitches OPEN or OFF have the same meaning Figure 3 2 Switch S4 Table 3 2 Switch S4 Settings Description Switch Position 1 2 3 4 5 6 7 8 Normal Mode Norm...

Страница 26: ...ever perform this test while QRC is connected to ANY final element Analog outputs produce sawtooth waveforms that ramp from 0 to 100 and back to 0 percent Digital out puts cycle ON and OFF continuousl...

Страница 27: ...elect the type of digital input signals 24 VDC or 125 VDC being monitored Jumper J1 controls digital input number 1 J2 con trols digital input number 2 and J3 controls digital input number 3 1 Jumper...

Страница 28: ...latched when the slots on the screws are vertical and the open ends face the center of the module To remove the module turn the module retaining screws to the unlatched position and slide it out Termi...

Страница 29: ...date the control strategy Execute Mode The execute mode is the normal mode of operation In this mode the module executes the control strategy updates the outputs and communicates over the module bus a...

Страница 30: ...et switch is pressed the module will enter the error mode At this point any of the INFI 90 interface units can be used to check the module to find the cause of the error CONFIGURATION Once the QRC is...

Страница 31: ...interface will indicate error mode The cause of the configuration error can be determined by reading status information from the QRC Refer to the product instruction for the operator interface con so...

Страница 32: ...does not communi cate over the module bus Without communication over the module bus the module status bytes cannot be accessed The module should be replaced with a configured backup Table 5 1 QRC Stat...

Страница 33: ...Bytes Byte Bit 7 6 5 4 3 2 1 0 1 ES MODE TYPE 7 2 FTX RIO LIO SEG NVF NVI DSS 3 Bytes 3 to 5 combine to define other errors 4 Bytes 3 to 5 combine to define other errors 5 Bytes 3 to 5 combine to def...

Страница 34: ...Signal 1 3 5 5 VDC NC Common 2 4 6 5 VDC NC Common 7 9 11 15 VDC PFI Module Bus 8 10 12 15 VDC PFI Module Bus NOTE PFI Power Fail Interrupt NC Not Connected Table 5 4 P3 Pinout Pin Signal Pin Signal 1...

Страница 35: ...in Table 6 1 at the specified intervals Table 6 1 Maintenance Schedule Task Interval Clean and tighten all power I O and grounding connections Every six months or during plant shutdown whichever occu...

Страница 36: ...and jumper settings Ensure they are the same as the original module 4 In the same slot assignment as the original module align the replacement module with the guide rails in the MMU slide it in until...

Страница 37: ...REPAIR REPLACEMENT PROCEDURES MODULE REPAIR REPLACEMENT PROCEDURES 7 2 I E96 215A 7 Return to normal operation...

Страница 38: ...umbers if applicable 3 Bailey Controls instruction manual number page number and reference figure that identifies the part Order parts without commercial descriptions from the nearest Bailey Controls...

Страница 39: ...he types of inputs and outputs desired using dipshunts Tables A 1 through A 3 show the possible dipshunt configurations Figure A 1 shows the TCS terminal assignments Table A 1 Analog Input Type Analog...

Страница 40: ...g hot is the desired method the field powered dipshunt configu ration must be used If system power is required it should be wired as a field source See Figure A 2 for an example of switching hot and s...

Страница 41: ...9 AI4 XU4 TB3 COMMON 24 VDC DI3 XU7 DO4 DO3 AI3 XU3 TB2 DI2 XU6 DI1 XU5 DO2 DO1 AI2 XU2 TB1 RAISE 1 R L COMMON 1 LOWER 1 M A POWER 1 M A SELECT 1 M A COMMON 1 AO1 XU9 AI1 XU1 NOTE AI ANALOG INPUT AO A...

Страница 42: ...he types of inputs and outputs required using dipshunts Tables B 1 through B 3 show the possible dipshunt configurations Figure B 1 shows the TCS terminal assignments Table B 1 Analog Input Type Analo...

Страница 43: ...g hot is the desired method the field powered dipshunt configu ration must be used If system power is required it should be wired as a field source See Figure B 2 for an example of switching hot and s...

Страница 44: ...9 AI4 XU4 TB3 COMMON 24 VDC DI3 XU7 DO4 DO3 AI3 XU3 TB2 DI2 XU6 DI1 XU5 DO2 DO1 AI2 XU2 TB1 RAISE 1 R L COMMON 1 LOWER 1 M A POWER 1 M A SELECT 1 M A COMMON 1 AO1 XU9 AI1 XU1 NOTE AI ANALOG INPUT AO A...

Страница 45: ...Differential Voltage 1 5 VDC 1 1 1 1 1 1 0 0 0 0 0 0 1 1 1 1 0 0 0 1 0 1 1 1 0 0 0 0 0 0 1 1 NOTE 0 OPEN OFF 1 CLOSED ON Table C 2 Switch S5 Settings Analog Output Signal Type Switch Position1 1 2 3 4...

Страница 46: ...user 1 1 M Maintenance schedule 6 1 Module application 1 1 Module repair replacement procedures 7 1 Module security 2 3 N NICS01 TM C 1 NTCS02 TU A 1 NTCS04 TU B 1 O Overview 1 1 Q QRC Indicator 4 1 5...

Страница 47: ...Index 2 I E96 215A Index continued T Technical documentation 8 1 Termination unit 3 7 Training 8 1 U Unpacking and inspection 3 1...

Страница 48: ...8756 ASIA PACIFIC 152 Beach Road Gateway East 20 04 Singapore 189721 Telephone 65 391 0800 Telefax 65 292 9011 EUROPE AFRICA MIDDLE EAST Via Puccini 2 16154 Genoa Italy Telephone 39 10 6582 943 Telefa...

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