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THANK YOU & WARRANTY 

Thank  you  for  your  purchase  of  a  machine  from  Baileigh  Industrial.  We  hope  that  you  find  it 
productive and useful to you for a long time to come. 

 

Inspection  &  Acceptance.

 

Buyer  shall  inspect  all  Goods  within  ten  (10)  days  after  receipt  thereof.  Buyer’s 

payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or 
reject  the  goods  unless  otherwise  agreed.  If  Buyer  rejects  any  merchandise,  Buyer  must  first  obtain  a  Returned 

Goods Authorization (“RGA”) number before returning any goods to Seller. Goods returned without a RGA will be 
refused.  Seller  will  not  be  responsible  for  any  freight  costs,  damages  to  goods,  or  any  other  costs  or  liabilities 
pertaining to goods returned without a RGA. Seller shall have the right to substitute a conforming tender. Buyer will 
be  responsible  for  all  freight  costs  to  and  from  Buyer  and  repackaging  costs,  if  any,  if  Buyer  refuses  to  accept 
shipment.  If  Goods  are  returned  in  unsalable  condition,  Buyer  shall  be  responsible  for  full  value  of  the  Goods. 
Buyer may not return any special-order Goods. Any Goods returned hereunder shall be subject to a restocking fee 
equal to 30% of the invoice price. 
 

Specifications.

 Seller may, at its option, make changes in the designs, specifications or components of the Goods 

to improve the safety of such Goods, or if in Seller’s judgment, such changes will be beneficial to their operation or 
use. Buyer may not make any changes in the specifications for the Goods unless Seller approves of such changes 
in writing, in which event Seller may impose additional charges to implement such changes. 
 

Limited  Warranty.

  Seller  warrants  to  the  original  end-user  that  the  Goods  manufactured  or  provided  by  Seller 

under this Agreement shall be free of defects in material or  workmanship for a period  of twelve (12) months from 
the  date  of  purchase,  provided  that  the  Goods  are  installed,  used,  and  maintained  in  accordance  with  any 
instruction  manual  or  technical  guidelines  provided  by  the  Seller  or  supplied  with  the  Goods,  if  applicable.  The 
original end-user must give written notice to Seller of any suspected defect in the Goods prior to the expiration of 
the  warranty  period.  The  original  end-user  must  also  obtain  a  RGA  from  Seller  prior  to  returning  any  Goods  to 
Seller for warranty service under this paragraph. Seller will not accept any responsibility for Goods returned without 
a RGA. The original end-user shall be responsible for all costs and expenses associated with returning the Goods 
to Seller for warranty service. In the event of a defect, Seller, at its sole option, shall repair or replace the defective 
Goods  or  refund  to  the  original  end-user  the  purchase  price  for  such  defective  Goods.  Goods  are  not  eligible  for 

replacement  or  return  after  a  period  of  30  days  from  date  of  receipt.  The  foregoing  warranty  is  Seller’s  sole 
obligation, and the original end-

user’s exclusive remedy, with regard to any defective Goods. This limited warranty 

does not apply to: (a) die sets, tooling, and saw blades; (b) periodic or routine maintenance and setup, (c) repair or 
replacement of the Goods due to normal wear and tear, (d) defects or damage to the Goods resulting from misuse, 
abuse,  neglect,  or  accidents,  (f)  defects  or  damage  to  the  Goods  resulting  from  improper  or  unauthorized 
alterations,  modifications,  or  changes;  and  (f)  any  Goods  that  has  not  been  installed  and/or  maintained  in 
accordance with the instruction manual or technical guidelines provided by Seller. 
 

EXCLUSION OF OTHER  WARRANTIES.

 THE FOREGOING LIMITED WARRANTY IS IN  LIEU OF ALL  OTHER 

WARRANTIES,  EXPRESS  OR  IMPLIED.  ANY  AND  ALL  OTHER  EXPRESS,  STATUTORY  OR  IMPLIED 
WARRANTIES,  INCLUDING  BUT  NOT  LIMITED  TO,  ANY  WARRANTY  OF  MERCHANTABILITY  OR  FITNESS 
FOR  ANY  PARTICULAR  PURPOSE  ARE  EXPRESSLY  DISCLAIMED.  NO  WARRANTY  IS  MADE  WHICH 
EXTENDS BEYOND THAT WHICH IS EXPRESSLY CONTAINED HEREIN. 
 

Limitation  of  Liability.

  IN  NO  EVENT  SHALL  SELLER  BE  LIABLE  TO  BUYER  OR  ANY  OTHER  PARTY  FOR 

ANY  INCIDENTIAL,  CONSEQUENTIAL  OR  SPECIAL  DAMAGES  (INCLUDING,  WITHOUT  LIMITATION,  LOST 
PROFITS OR DOWN TIME) ARISING FROM OR IN MANNER CONNECTED WITH THE GOODS, ANY BREACH 
BY  SELLER  OR  ITS  AGENTS  OF  THIS  AGREEMENT,  OR  ANY  OTHER  CAUSE  WHATSOEVER,  WHETHER 

BASED ON CONTRACT, TORT OR ANY OTHER THEORY OF LIABILITY. BUYER’S REMEDY WITH RESPECT 
TO  ANY  CLAIM  ARISING  UNDER  THIS  AGREEMENT  IS  STRICTLY  LIMITED  TO  NO  MORE  THAN  THE 
AMOUNT PAID BY THE BUYER FOR THE GOODS. 
 
 
 

Содержание DG-500HD

Страница 1: ...RIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other occurrence Rev 11 2017 Baileigh Industrial Inc P O Box 531 Manitowoc WI 54221 0531 Phone 920 684 4990 Fax 920 684 3944 sales baileigh com ...

Страница 2: ...CHNICAL SUPPORT 9 UNPACKING AND CHECKING CONTENTS 10 Cleaning 10 TRANSPORTING AND LIFTING 11 INSTALLATION 11 Anchoring the Machine 12 GETTING TO KNOW YOUR MACHINE 13 ELECTRICAL 15 CHANGING THE DISC 17 POSITIONING A PIECE PART TO THE DISC FACE 18 OPERATION 19 MACHINE ADJUSTMENTS 20 DUST COLLECTION 21 MATERIAL SELECTION 21 PARTS DIAGRAM 22 Parts List 25 BRAKE PARTS DIAGRAM 28 Brake Parts List 29 ...

Страница 3: ...ce to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warranty service under this paragraph Seller will not accept any responsibility for Goods returned without a RGA The original end user shall be responsible for all costs and expenses associated with retu...

Страница 4: ...r or further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer shall be liable to Seller for all costs and expenses associated therewith including Seller s actual attorneys fees and costs Governing Law Venue This Agreement shall be construed and gover...

Страница 5: ... Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the protective container Do a complete visual inspection and if damage is noted photograph it for insurance claims and contact your carrier at once requesting inspection Also contact Baileigh Ind...

Страница 6: ...ies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION safety signs CAUTION also calls attention to safety messages in this manual IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information instructions and necessary o...

Страница 7: ...ud noises DUST HAZARD Wear appropriate dust mask Dust created while using machinery can cause cancer birth defects and long term respiratory damage Be aware of the dust hazards associated with all types of materials DUST PARTICLES AND IGNITION SOURCES DO NOT operate this machine in areas where explosion risks are high Such areas include locations near pilot lights open flames or other ignition sou...

Страница 8: ...in the workshop If a procedure feels dangerous don t try it REMEMBER Your personal safety is your responsibility Dear Valued Customer All Baileigh machines should be used only for their intended use Baileigh does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or o...

Страница 9: ...ross a running machine 12 Stay alert Watch what you are doing and use common sense DO NOT operate any tool or machine when you are tired 13 Check for damaged parts Before using any tool or machine carefully check any part that appears damaged Check for alignment and binding of moving parts that may affect proper machine operation 14 Observe work area conditions DO NOT use machines or power tools i...

Страница 10: ...rt at all times 2 DO NOT wet grind or polish Never use a stream of water on the piece part Only quench the piece part in water to cool it 3 DO NOT grind or polish magnesium as it may catch on fire 4 Make sure table locking knob is always tight 5 Remove electrical plug from power source outlet when adjusting table changing discs or removing or adjusting platen 6 After turning switch ON always allow...

Страница 11: ...180kg Shipping Weight 463lbs 210kg TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than die sets and blades For specific application needs or future machine purchases contact the Sales Department at sale...

Страница 12: ...mage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protection Important This waxy coating is NOT a lubricant and will cause the machine to stick and lose performance as the coating continues to dry WARNING SUFFOCATION HAZARD Immediately discard any plas...

Страница 13: ... securing bolts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine to the required position and lower gently to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place INSTALLATION IMPO...

Страница 14: ...eliminate by using shims WORKING CLEARANCES Take into consideration the size of the material to be processed Make sure that you allow enough space for you to operate the machine freely POWER SUPPLY PLACEMENT The power supply should be located close enough to the machine so that the power cord is not in an area where it would cause a tripping hazard Be sure to observe all electrical codes if instal...

Страница 15: ...13 13 GETTING TO KNOW YOUR MACHINE D J I M H N F E L D F G E C B C B A K ...

Страница 16: ...dvertent contact and help to control sparks and dust G Forward Off Reverse Switch Selects the direction of rotation of the sanding disc H Start Stop Switch After a rotation direction has been selected Press the green button to start the motor disc Press the Red button to stop I Tilt Hand Wheel Turn hand wheel to rotate table up or down J Tilt Knob Loosen when rotating the table K Brake Pedal After...

Страница 17: ...ics as indicated on the tool All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged int...

Страница 18: ...ted below LENGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cords should use a ground wire and plug pin Replace any damaged cords immediately Power cord connection 1 Turn the main disconnect switch on the control panel to the OFF position 2 Unwrap the power cord...

Страница 19: ...rinding disc against the drive disc and center the grinding disc carefully onto the drive disc Press to hold that section against the drive disc 8 Rotate the drive disc 180 The part of the grinding disc which is attached to the drive disc will now be at the bottom of the drive disc and will be slightly hidden behind the table With the drive disc in this position you can keep the grinding disc accu...

Страница 20: ...ng the piece part in this area greatly increases the effectiveness of the dust control chute and any vacuum dust control system you might be using 4 The speed and aggressiveness of the machine means that CONTROL of the piece part is absolutely essential ALWAYS USE TWO HANDS to control the piece part 5 Because of the speed with which the disc can grind heat build up on piece parts is usually very q...

Страница 21: ...essure place the material onto the table and slide the material into the sanding disc on the downward side of the rotation ALWAYS USE TWO HANDS to control the piece part Small parts may require special clamping to maintain grip and control of the piece part 9 When the sanding operation is complete press the red stop button or place the rotation switch in the off position to stop the motor and disc...

Страница 22: ...ngle of tilt 3 After the table is adjusted retighten the knob The working table can also be raised or lowered on the column The entire work table and lower disc guard will raise or lower with this adjustment 1 Loosen the knob and adjust the table height with the hand wheel 2 When the desire position is achieved retighten knob WARNING Make sure the electrical disconnect is OFF before working on the...

Страница 23: ...01mm MATERIAL SELECTION When selecting materials keep these instructions in mind Material must be clean and dry without oil Material should have a smooth surface so it processes easily Dimensional properties of material must be consistent and not exceed the machine capacity values Chemical structure of material must be consistent Buy certificated steel from the same vendor when possible CAUTION It...

Страница 24: ...22 22 PARTS DIAGRAM ...

Страница 25: ...23 23 ...

Страница 26: ...24 24 ...

Страница 27: ...pport 1 18 38011012 Worm Gear 1 19 38012004 Washer 1 21 38011101 Up Down Handle Set 1 22 50351072 Washer 1 2 20 0 8T 2 23 38011017 Worm Table Lifting 1 24 38011018 Shaft 1 25 50602019 Spring Pin 4 20L 2 26 38011019 Shaft Base 1 27 38012011 Handle Wheel 1 28 50153008 Set Screw 5 16 18UNC 1 2 L 2 30 50151105 Hex Screw 5 16 18UNC 2 2 31 50251035 Hex Nut 5 16 18UNC 2 32 38011022 Motor Mount 1 33 38011...

Страница 28: ... Arm 1 56 38011033 L H Guard Arm 1 57 38011034 Disc Guard 1 58 50151005 Hex Screw 1 4 20UNC 5 8 L 4 59 38011035 Solid Segment 1 60 38011036 Pilot Right 1 61 50158004 PLP Head Screw 1 4 20UNC 1 2 L 4 62 38011037 Pilot Left 1 63 38011038 Scale Indicator 1 64 38011039 Protractor 1 65 50251033 Hex Nut 3 16 24UNC 4 67 38011040 Worm Table Tilt 1 68 38011041 Shaft 1 69 38011042 Pointer Wheel 1 70 3801102...

Страница 29: ...08 Cable Glands 4 94C 38021003 Dust Chute 1 95 38011092 Spring 2 96 50602004 Spring Pin 3 20L 1 107 50602017 Spring Pin 5 25L 1 108 38011091 Pin 2 110 50101044 Hex Screw M12 1 75P 80L 2 111 50351067 Flat Washer 3 8 28 2T 4 112 50153015 Set Screw 5 16 18UNC 1 2 113 50251035 Hex Nut 5 16 18UNC 2 120 50151097 Hex Screw 3 8 16UNC 1 1 2 L 4 121 50303003 Teeth Washer M5 4 122 50201011 Hex Nut M4 0 7P 4 ...

Страница 30: ...28 28 BRAKE PARTS DIAGRAM ...

Страница 31: ...4 20UNC 1 1 4 L 1 7 50151107 Hex Screw 3 8 16UNC 2 L 1 8 50252021 Nylon Nut 3 8 16UNC 1 9 38013003 Spring 1 10 38013012 Bolt 1 11 38013004 Connector 1 12 50152003 Cap Screw 1 4 20UNC 3 4 L 2 13 38013005 Spring 1 14 38013006 Draw Bar 1 15 38013007 Center Rod 1 16 38013101 Brake Wire 1 18 50352002 Spring Washer 1 4 3 19 38013015 Wire Clip 1 20 50251016 Hex Nut 1 2 12UNC 1 21 50351003 Flat Washer 1 4...

Страница 32: ...TARIO CA 91761 PHONE 920 684 4990 FAX 920 684 3944 BAILEIGH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGH CO UK BAILEIGH INDUSTRIAL PTY LTD P O BOX 1573 126 MELROSE DRIVE TULLAMARINE VIC 3043 AUSTRALIA PHONE 011 61 383 743 888 WWW BAILEIGH COM AU ...

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