Baileigh Industrial BR-16E-36 Скачать руководство пользователя страница 3

 

 

 

 

INTRODUCTION 

 

The quality and reliability of the components assembled on a Baileigh Industrial machine 

guarantee near perfect functioning, free from problems, even under the most demanding working 

conditions. However if a situation arises, refer to the manual first. If a solution cannot be found, 

contact the distributor where you purchased our product. Make sure you have the serial number 

and production year of the machine (stamped on the nameplate). For replacement parts refer to 

the assembly numbers on the parts list drawings. 

 

Our technical staff will do their best to help you get your machine back in working order. 

 

In this manual you will find:  (when applicable) 

 

Safety procedures 

 

Correct installation guidelines 

 

Description of the functional parts of the machine 

 

Capacity charts 

 

Set-up and start-up instructions 

 

Machine operation 

 

Scheduled maintenance 

 

Parts lists 

 

GENERAL NOTES 

 

After receiving your equipment remove the protective container. Do a complete visual 

inspection, and if damage is noted, 

photograph it for insurance claims 

and contact your 

carrier at once, requesting inspection. Also contact your distributor and inform them of the 

unexpected occurrence. Temporarily suspend installation. 

 

Take necessary precautions while loading / unloading or moving the machine to avoid any 

injuries. 

 

Your machine is designed and manufactured to work smoothly and efficiently. Following proper 

maintenance instructions will help ensure this. Try and use original spare parts, whenever 

possible, and most importantly; 

DO NOT

 overload the machine or make any unauthorized 

modifications. 

 

Содержание BR-16E-36

Страница 1: ...OPERATOR S MANUAL METAL BEAD ROLLER MODEL BR 16E 36 B8790 2015 Baileigh Industrial Inc Rev 03 2015...

Страница 2: ...AL 12 OPERATION 12 Controls 12 Rolling 13 MATERIAL SELECTION 14 UNDERSTANDING SPRINGBACK 15 LUBRICATION AND MAINTENANCE 16 AVAILABLE TOOLING 18 PARTS DIAGRAMS 19 Base and Upper Assembly Parts Diagram...

Страница 3: ...rect installation guidelines Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After...

Страница 4: ...afety alert symbol DANGER identifies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General...

Страница 5: ...muffs or earplugs to protect against objectionable or uncomfortable loud noises HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS DO NOT assume the power to be off FOLLOW PROPER LOCKOUT PROCEDURES BEWARE...

Страница 6: ...tools Before operating the machine make sure any adjusting tools have been removed 4 Keep work area clean Cluttered areas invite injuries 5 Overloading machine By overloading the machine you may cause...

Страница 7: ...en away Children must never be allowed in the work area DO NOT let them handle machines tools or extension cords 16 Store idle equipment When not in use tools must be stored in a dry location to inhib...

Страница 8: ...0hz Motor HP 1 2hp 37kw Shipping Dimensions L x W x H 60 x 44 x 68 1524 x 1118 x 1727mm Weight 300lbs 137kg Inverter driven variable speed foot pedal control Forward and reverse rotation Left or right...

Страница 9: ...onally have to be removed DO NOT USE acetone or brake cleaner as they may damage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe u...

Страница 10: ...LING The machine should be sited on a level concrete floor Provisions for securing it should be in position prior to placing the machine The accuracy of any machine depends on the precise placement of...

Страница 11: ...witch is in the OFF position and be sure that the electric current is of the same characteristics as indicated on the tool All line connections should make good contact Running on low voltage will dam...

Страница 12: ...f the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Repair or replace damaged or worn cord immediately Extension Cord Safety Extension...

Страница 13: ...the metal worker Never exceed the machines capacity Keeping in mind items like seams and hems increase the material thickness which may exceed the machines capacity Never handle material larger than y...

Страница 14: ...t very easy to align tools perfectly as well as setting tool gaps between step dies OPERATION Controls The main electrical box houses the majority of the electronics which controls the machine CAUTION...

Страница 15: ...s the maximum speed set on the potentiometer Rolling 1 Unplug the power cord whenever changing dies 2 To operate the machine a set of tooling needs to be selected and installed Either roller can be on...

Страница 16: ...to the other increase pressure and switch the machine to reverse to back it up 10 When the material has been fed through the rolls for one pass release the foot pedal and then either remove the materi...

Страница 17: ...and stretch After the bending leaf is removed from the metal and the load is released the piece part relaxes forcing the bent portion of the metal to return slightly to its original shape The key to...

Страница 18: ...rts monthly 1 The upper chain tension should be checked periodically To tighten the chain loosen the 3 compensator bolts on the upper sprocket hub shown at right and rotate until the chain is free fro...

Страница 19: ...adjusting throughout the life of your machine The 2 rollers with the hex are the adjusters and the 2 with the round mounts are fixed To adjust loosen the lock bolts with a 1 2 wrench using a 13 16 wre...

Страница 20: ...3125 Bead Roll Set 3 dia 1000850 375 Bead Roll Set 3 dia 1000851 0 5 Bead Roll Set 3 dia 1000852 3 Blank Roll Set 3 dia 1000853 3 Flat Roll Set 3 dia 1000854 30 degree Roll Set 3 dia 1000855 45 degree...

Страница 21: ...19 19 PARTS DIAGRAMS Base and Upper Assembly Parts Diagram...

Страница 22: ...20 20 Lower Arm Assembly Parts Diagram...

Страница 23: ...21 21 Gearbox Plate Assembly Parts Diagram...

Страница 24: ...22 22 Gearbox and Motor Assembly Parts Diagram...

Страница 25: ...23 23 Top Shaft Assembly Parts Diagram...

Страница 26: ...24 24 Gib Plate Assembly Parts Diagram...

Страница 27: ...25 25 Slide Bar Assembly Parts Diagram...

Страница 28: ...1 0 X 14 SHCS 3 15 M10 X 1 5 X 14 SHCS 4 16 M10 X 1 5 X 20 SHCS 7 17 M12 X 1 75 X 20 SHCS 4 18 M10 X 1 5 X 25 SHCS 2 19 M10 X 1 5 X 30 SHCS 2 20 M8 X 1 25 X 16 SHCS 2 21 PP 1172 75 ER BEARING 4 22 BR3...

Страница 29: ...ROLLER SLIDE BAR 1 48 BR36 6A080 GUIDE TRACK 2 49 M5 X 0 8 X 6 BUTTON HEAD 6 50 M6 X 1 0 X 10 BUTTON HEAD 16 51 BR36 7A030 PIVOT PIN 2 52 BR36 6A011 LINK 2 53 ME BR36 6A061 TOGGLE 1 54 PP 0842 1 25 ID...

Страница 30: ...3 BLACK BALL KNOB 1 82 BR36 7A040 STOP 1 83 BR36 6A050 RIGHT BOTTOM SIDE PLATE 1 84 BR36 6A053 TOP PLATE RH 1 85 BR36 6A071 FENCE SLIDE 1 86 BR36 6A070 GUIDE FENCE 1 87 PP 0533 KNURLED LOCKNUT 2 89 IM...

Страница 31: ...5 PP 1213 ELECTRICAL BOX 1 106 M10 X 1 5 X 20 HEX FLANGE 41 107 M10 X 1 5 X 25 HEX FLANGE 4 108 M12 X 1 75 X 20 HEX FLANGE 42 109 ME BR36 7A025 TOP SHAFT 1 110 IMPERIAL M5 STAR WASHER 8 111 M5 X 0 8 X...

Страница 32: ...30 30 ELECTRICAL SCHEMATIC...

Страница 33: ...31 31...

Страница 34: ...the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well ma...

Страница 35: ...a power failure during use of the machine turn off all switches to avoid possible sudden start up once power is restored 11 Work area hazards Keep the area around the Swage Jenny clean from oil tools...

Страница 36: ...ine has fully stopped Isolate power to machine prior to any checks or maintenance being carried out ENTANGLEMENT CUTTING STABBING Ensure machine is bolted down A HIGH Make sure all guards are secured...

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