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Bagela

Bagela

Bagela

Bagela

asphalt recycler

asphalt recycler

asphalt recycler

asphalt recycler

BA 7000F / BA 10000

BA 7000F / BA 10000

BA 7000F / BA 10000

BA 7000F / BA 10000

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4.5 Discharging

At the beginning of the asphalt reprocessing there may be a delay in true temperature
reading due to the fact that the temperature of the charge is measured via the soak heat.

-

 Make sure that the first batch of reprocessed asphalt is discharged 10 minutes after start-

up, irrespective of the temperature reading.

Warning: 

Load becomes inflammable, should sojourn duration dwell.

During continuous operation, keep the contents of the tumbler to a level corresponding to
80 bar on the hydraulic oil pressure gauge and keep the burner firing at its maximum rate
(second stage) and discharge the reprocessed asphalt continuously

Opening and closing of the discharge gate:
The discharge gate is mechanically opened and closed via the hydraulic tumbler drive by
moving a control rod to either stop.

Open the gate: by pushing the control rod in; the tumbler operates in reverse mode

Close the gate: by pulling the control rod out; the tumbler operates in forward mode

Attention:

To open or close the discharging mouth , the drum of the BA 10000 may only
rotate in speed level 1!

4.6 Work 

interruption

If the work  is to be interrupted for up to thirty minutes, discharge the tumbler to one third or
half of its contents, close the discharge gate, keep the tumbler turning and the burner firing
at low rate (first stage)

If the work is to be interrupted for more than 30 minutes, discharge the tumbler completely
and switch off burner and engine

At continuous operation keep the contents of the tumbler at a level corresponding to 80 bar
on the hydraulic oil pressure gauge, keep burner operation at maximum rate and discharge
the reprocessed asphalt continuously.

Fill asphalt lumps into the recycler until the reading of the hydraulic oil pressure gauge is 80
bar and in case of asphalt fines at 60 bar.

4.7 Drum 

cleaning

To make sure that all asphalt lumps in the tumbler are thoroughly heated through, close the
discharge gate and keep the contents tumbling for five minutes at the first burner firing
stage.

Then open the discharge gate and, with the aid of the forward propping jacks, lower the
discharge end of the recycler to ensure complete discharge

Remove any stones trapped in the tumbler by fully opening the discharge gate and the
grating (manually)

Close the grating and the discharge gate, keep engine and burner fan running until the
tumbler has cooled down to 100°C.

Finally switch of burner and engine and shut down the recycler.

Содержание BA 7000F

Страница 1: ...68 Kaltenkirchen Tel 49 0 4191 99330 Fax 49 0 4191 993399 e mail info bagela de GERMANY Gülzer Straße 6 19258 Boizenburg Tel 49 0 38847 4080 Fax 49 0 38847 40818 e mail export bagela de GERMANY Bagela Operating instructions Spare part list Asphaltrecycler BA 10000 ...

Страница 2: ...3 General Description 4 4 Procedure for reprocessing broken up asphalt slabs 4 4 1 Set up of recycler for stationary operation 4 4 2 Start up 5 4 3 Charging 5 4 4 Burner operation 5 4 5 Discharging 6 4 6 Work interruption 6 4 7 Drum cleaning 6 5 Procedure for reprocessing milling asphalt asphalt fines 7 5 1 Setting up of the recycler 7 5 2 Charging 7 5 3 Discharging 7 6 Trouble shooting diagram fo...

Страница 3: ...mings which may interfere with the safe operation of the recycler inform your supervisor immediately 6 If there are any faults which may interfere with safe operation shut down the recycler immediately 7 Do not leave the recycler at the end of the working day unless you have switched off the engine and secured the asphalt recycler against accidental movement or unauthorised use 8 Before operation ...

Страница 4: ...rner stage max 150 C green pointer Charging Fill asphalt into the recycler until the reading of the hydraulic oil pressure gauge is at 80 bar for processing asphalt lumps or at 60 bar for processing asphalt fines DO NOT OVERFILL THE TUMBLER TO AVOID EXCESSIVE SMOKE EMISSION Discharging At the beginning of asphalt reprocessing there may be a delay in true temperature reading due to the fact that th...

Страница 5: ...clers with extra outfit self drive lever for self drive right side backward forward lever for self drive left side backward forward lever for discharge gate lever for charging box lift lower lever for mixing drum left right lever for discharge gate lever for self drive right side forward backward lever for self drive left side forward backward lever for charging box lower lift 1 stage 2 stage leve...

Страница 6: ...zontal position and the permitted supporting load will not be exceeded 4 Procedure for reprocessing broken up asphalt slabs 4 1 Set up of recycler for stationary operation Before uncoupling from the towing vehicle secure the recycler against accidental movement by chocks and applying the hand brake Let the rear props down to the ground and secure them with pins With the aid of the spirit level at ...

Страница 7: ...bler make sure it is revolving at slow speed To avoid excessive shocks on the structure due to unbalance in the tumbler never move the lever abruptly and in a jerky manner However any shocks due to rough treatment will be absorbed by the shock valves 4 3 Charging Fill asphalt lumps into the recycler until the hydraulic oil pressure gauge shows approx 80 bar DO NOT OVERFILL THE RECYCLER TO AVOID EX...

Страница 8: ...he BA 10000 may only rotate in speed level 1 4 6 Work interruption If the work is to be interrupted for up to thirty minutes discharge the tumbler to one third or half of its contents close the discharge gate keep the tumbler turning and the burner firing at low rate first stage If the work is to be interrupted for more than 30 minutes discharge the tumbler completely and switch off burner and eng...

Страница 9: ...the horizontal half a bubble in the spirit level 5 2 Charging Attention Charge only asphalt fines which have been stored in a dry place Charge the recycler continually to keep the contents at a constant level corresponding to about 60 bar on the hydraulic pressure gauge DO NOT OVERFILL THE RECYCLER TO AVOID EXCESSIVE SMOKE EMISSION 5 3 Discharging Open discharge gate half way Discharge the reproce...

Страница 10: ...O rings check suction line for leaks shut vent cock vacuum gauge remains below 0 4 bar photosensor gets outside light push photosensor into bushing glass side should be towards tumbler pressure gauge at nozzle blocked replace nozzle 13 bar BA 7 16 bar BA 10 no ignition spark check transformer cables and ignition electrodes replace ignition electrodes solenoid valve defective check plug for proper ...

Страница 11: ...el oil tank replace O rings check suction line for tightness vacuum gauge below 0 4 bar pressure gauge below fuel starvation set pump pressure to 13 bar BA 7 or 16 bar BA 10 13 bar BA 7 16 bar BA 10 replace pump Burner on flame on but tears incorrect air setting check basic setting off move jet pipe slightly forward or backward reduce air intake by turning adj ring Burner on flame on in stage 1 bu...

Страница 12: ...ator moves into the first red field 0 3 to 0 4 bar discard the fouled filter and insert a new one If the filter gets clogged up frequently clean the fuel tank For engine maintenance see separate operating instructions For burner maintenance see separate operating instructions Change the hydraulic oil and filter once a year Relubricate the chain and sprocket drive before each operation Relubricate ...

Страница 13: ...a Bagela asphalt recycler asphalt recycler asphalt recycler asphalt recycler Attachment I EC Declaration of Conformity II Technical Data III Two Stage Oil Burner IV Hydraulic Diagram V Electric diagram VI Lighting system ...

Страница 14: ...ignation Type Output Ident No Asphalt Recycler BA 4 10 t h W09 2KB13101 to W09 2KB13699 Legal provisions 98 37 EEC Directive concerning legal regulations of member states for machines Harmonised standards EN 292 Part 1 EN 292 Part 2 EN 294 EN 349 Safety of machines basic terminology general design principles Safety of machines basic terminology general design principles Safety of machines safety c...

Страница 15: ... Effect 400 kW Fuel light fuel oil Consumption approx 5 kg to Generator 220 V 2 kVA Output up to max 10 to h Drum filling approx 2000 kg A sound level medium value at a distance of 7 m and 1 m height idle running 61 dB A max speed 74 dB A Chassis tandem chassis electric brake height adjustable draw bar ring eye DIN admissible weight 5000 kg coupling height 650 1250 mm tyres 215 70 R17 5 Length 540...

Страница 16: ...Two Stage Oil Burner EO B 45 Z H Special construction for BAGELA Asphalt Recycler Technical Information ...

Страница 17: ...on site with the aim of the screw connection on the pressure side To operate the burner at both stages the fuel supply to the two nozzles takes place via 3 magnetic valves see Fig 1 A safety valve MV1a and the 2 further valves MV1b and MV2 which releases the fuel flow Under full load mode the release of the magnetic valve MV2 opens simultaneously the steering cylinder including the damper which re...

Страница 18: ...on transformer Nozzle assembly 10 Air intake 18 11 12 Air damper Connecting pipe Stage 1 13 14 Connecting pipe Stage 2 Solenoid valves 19 20 21 15 16 Nozzle assembly adjustment Connecting pipe pump 17 adjustment device Adjustment device Nozzle assembly adjustment Photoresistor Drive coupling Conical shield plate Ignition electrodes ...

Страница 19: ...he Information Output range and Nozzles recommended Burner Oil capacity kg Output kW Mcal h Nozzle Monarch mounted Pump pressure bar EO B 45 Z H 8 5 45 5 101 540 87 464 for 1 stage 5 0 60 R for 2 stage 2 75 60 R 14 Burner head ...

Страница 20: ...ustment is ob tained A whistling sound maybe heard which can be elimi nated or reduced as follows Increase the nozzle as sembly adjustment somewhat The CO2 content and consequently the air volume will then be redu ced ADJUSTMENT OF NOZZLE ASSEMBLY Adjust the nozzle assembly with the adjustment screw D to the desired position AIR ADJUSTMENT First stage Set the operating switch on low capacity burne...

Страница 21: ... 6 Technische Information Warning Before doing any service switch off power at the main switch and cut off the oil supply SERVICE OF THE BURNER HEAD The burner should be examined regulary for any sign of malfunction or oil leakage ...

Страница 22: ...Instructions Pump Type Suntec A2L 65C 75C EO B 45 Z H Bagela 7 ...

Страница 23: ...Instructions Pump Type Suntec A2L 65C 75C 8 Technical Information ...

Страница 24: ... Bagela Bagela Bagela asphalt asphalt asphalt asphalt recycler BA 10000 recycler BA 10000 recycler BA 10000 recycler BA 10000 Hydraulic diagram Hydraulic diagram Hydraulic diagram Hydraulic diagram 003 540 00 ...

Страница 25: ...halt recycler BA 10000 Electric diagram Electric diagram Electric diagram Electric diagram 003 024 06 Engine protection switch Burner connection plug Burner connection socket Solenoid valves Transformer Photocell Terminal RC RC Alarm light Automatic burner control TTO 876 Hour counter Thermostat Burner switch ...

Страница 26: ...00 asphalt recycler BA 10000 asphalt recycler BA 10000 asphalt recycler BA 10000 Lighting system 12V Lighting system 12V Lighting system 12V Lighting system 12V 003 014 02 12V 21W 12V 10W number plate lamp flash brake rear light 7 pin plug socket 12V 5W ...

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