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W. Baelz & Sohn GmbH & Co.

 · Koepffstrasse 5 · 74076 Heilbronn · Germany · 

www.baelz.de             Seite | Page  

Straight-Tube Heat Exchanger baelz 111 / baelz 112

Procure replacement seals before starting repair work. Refer to the construction drawing or 

order directly from Baelz stating the order and / or device number.

Baelz recommends concluding a maintenance contract with our technical customer service. 

This ensures regular maintenance of your heat transfer system, extends its service life and 

ensures reliable and safe operation.

6.  MAINTENANCE AND CLEANING

  

 

  

 

 

 

  

Risk of scalding! Before cleaning and maintenance work, check whether the  

 

 

 

device is depressurized and whether the fluid temperatures have dropped so  

 

 

 

low that scalding is ruled out.

 

Only use Baelz original spare parts!

6.1  Regular inspections and maintenance of the heat exchanger

If you have not signed a maintenance contract with Baelz technical service, you must otherwise ensure that 

regular inspections and maintenance are carried out in accordance with the relevant national regulations.

6.2  Switching off the system

If the system is switched off, only the condensate control valve receives a Close impulse and remains closed. 

The secondary pump continues to run briefly to reduce or prevent heat accumulation in the heat exchanger. 

However, the steam valve remains open and thus the steam pressure is on the heat exchanger as well as on 

the condensate rail. This prevents oxygen from entering the heat exchanger/condensate rail when the system is 

switched off (risk of corrosion). The system self-checks with the condensate level probe at the steam inlet (01).

6.3  Cleaning the heat exchanger

 

See chapter 2.5 for water quality requirements. If the water quality requirements are not met, it may 

be necessary to clean the heat exchanger. Contamination restricts the performance of the system and 

endangers the material. Hard incrustations in particular hinder the expansion of the heating system and 

can thus cause material damage.

 

● Have dirt removed at an early stage by a qualified specialist company. Limescale can be removed with 

acid. Do not use cleaning agents that attack the material. Make sure that no residues of the cleaning 

agent remain in the heat exchanger.

 

Only easily soluble hardeners (e.g. carbonate hardness) can be removed with acid mixtures. Poorly 

soluble hardeners (e.g. gypsum) require a correspondingly greater effort. Only a chemical examination 

of the contamination by a specialist company provides information about the potential success of a 

cleaning.

 

If sludge deposits are present in addition to limescale, the solvents must be mixed with special additives. 

Normal acid mixtures are generally not suitable for the removal of sludge deposits. In this case, consult a 

specialist company.

6.4  Repair work on the heat exchanger

 Danger

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Содержание BA 111

Страница 1: ...4076 Heilbronn Germany www baelz de Seite Page BA_111_00_DEF_MJ_0419 Operating Instructions BA 111 112 Straight Tube Heat Exchanger baelz 111 baelz 112 Technical specifications subject to change witho...

Страница 2: ...hnical data 7 2 4 Pressure equipment directive 7 2 5 Water quality 7 3 TRANSPORT AND STORAGE 8 4 ASSEMBLY 9 4 1 Assembly instructions 9 4 2 Measuring equipment 9 4 3 Arrangement of the control system...

Страница 3: ...ube Heat Exchanger baelz 111 baelz 112 8 TROUBLESHOOTING 16 9 DIMENSIONAL DRAWING ASSEMBLY PLAN SYSTEM DIAGRAMS EXAMPLES 18 9 1 Tables baelz 111 112 with tube length 1500 mm 19 9 2 baelz 111 112 with...

Страница 4: ...The technical data of the heat exchanger and the permissible values for operating pressure and operating temperature apply as specified on the name plate Any use for tasks deviating from the above me...

Страница 5: ...o the information on the name plate of the heat exchanger baelz 111 baelz 112 1 5 During operation Safe operation is only possible if transport storage assembly operation and maintenance is carried ou...

Страница 6: ...t reglation using condensate backup The water to be heated flows through the tubes while steam is fed through the housing The tube bundle is firmly welded in Removable head covers allow the inspection...

Страница 7: ...VA plated or stainless steel Head Steel Steel stove enamelled Stainless steel Shell Steel Parts in contact with the fluid 1 4571 Insulation Mineral wool with galvanized sheet metal jacket 50 80 mm Ho...

Страница 8: ...Beware Wear the required personal and other protective equipment Avoid shocks blows vibrations and the like on the heat exchanger Store the heat exchanger and if necessary the complete station in a d...

Страница 9: ...the heat exchanger bear in mind that later removal may be necessary e g for maintenance Provide sufficient space for this and install appropriate connections and isolating valves To ensure that the he...

Страница 10: ...he control system The assembly plan specifies the arrangement and functioning of the control system A sample assembly plan can be found in Fig 5 page 20 Proper drainage of the steam inlet pipe is part...

Страница 11: ...s of the fittings attached to the heat exchanger and other components of the system 2 Check that the connections of the heat exchanger correspond to the order confirmation See also chapter 2 1 of thes...

Страница 12: ...rs are not yet ready for operation another way of reducing capacity should be provided so that the safety devices are not triggered unintentionally 8 Slowly open the fittings on the steam inlet side 0...

Страница 13: ...pacity is given in kW it must be divided by the numerical value 38 in order to obtain the approx condensate quantity in l min Particularly advantageous is when the condensate control valve contains a...

Страница 14: ...alve remains open and thus the steam pressure is on the heat exchanger as well as on the condensate rail This prevents oxygen from entering the heat exchanger condensate rail when the system is switch...

Страница 15: ...s and leads to permanent leakage Tightening too tightly can also cause the seals to flow Always observe the permissible surface pressure of the seals Use a torque wrench and ensure that the thread run...

Страница 16: ...t exchanger check strainer and clean if necessary check opening of the isolating valves and correct if necessary check pipeline resistance differential pressure too low control valve and associated fi...

Страница 17: ...e check steam pressure limitation heat transfer surface dirty clean heat exchanger see chapter 6 3 Cleaning the heat exchanger leakage inside the heat exchanger see chapter 6 4 of these operating inst...

Страница 18: ...Exchanger baelz 111 baelz 112 Name plate 9 DIMENSIONAL DRAWING ASSEMBLY PLAN SYSTEM DIAGRAMS EXAMPLES For dimensions and connection pieces of all standard types see page 19 Fig 4 Dimensional drawing...

Страница 19: ...ng pieces 03 and 04 DN 65 PN 16 in 4 hole execution Tabelle 3 Connecting piece table baelz 111 112 standard versions Heating medium inlet Condensate outlet Secondary inlet Secondary outlet Baelz type...

Страница 20: ...aelz Sohn GmbH Co Koepffstrasse 5 74076 Heilbronn Germany www baelz de Seite Page Straight Tube Heat Exchanger baelz 111 baelz 112 Fig 5 Example assembly plan Steam Terminal Luxese Instant Heat with b...

Страница 21: ...lz 373 E07 1 11 2 x stainless steel wafer type check valve baelz 70084 E VA 1 12 2 x condensate controller baelz 70316 1 13 2 x isolating valve 70028R 1 14 Manometer baelz 70802 baelz 85860 1 15 Immer...

Страница 22: ...1 4 1 1 4 2 1 4 3 1 4 4 1 4 5 1 4 6 1 4 7 M Datum Anlagenschema F r diese Angebotsbezeichnung besteht kein Anspruch zur Rechtsverbindlichkeit nderungen sind vorbehalten Ohne unsere Genehmigung darf d...

Страница 23: ...50kW 1300kW ab 3bar W B lz Sohn GmbH Co Koepfstra e 5 D 74076 Heilbronn Tel 07131 1500 0 Fax 07131 1500 21 TC TC LS 03 01 04 02 PI M TI TI TSA TSAH TI PI TSA TSAH TC PI MAG PSH PSH TC 23 05 2016_Thoma...

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