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BA_1

11_00_DEF_MJ_0419

11 | 

23

W. Baelz & Sohn GmbH & Co.

 · Koepffstrasse 5 · 74076 Heilbronn · Germany · 

www.baelz.de             Seite | Page  

Straight-Tube Heat Exchanger baelz 111 / baelz 112

Make sure that the system is filled with the intended fluids and deaerated. Check the 

system for leaks.

Check electrical components and control for operability.

Caution

5.  COMMISSIONING

 

 

 

See also: "Application instructions for Baelz heat exchanger stations" 

 

 

 

for important and useful information on assembly and operation.

5.1  Operating conditions

Observe the limiting values stated on the name plate for the operation of the baelz 111 / baelz 112.

Risk of personal injury or material damage if the values on the name plate are disregarded! 

Pressure vessel with two pressure chambers!

 Danger

Info:

5.2  During commissioning:

Start up the heat exchanger or the station as evenly as possible. 

Avoid pressure peaks and thermal shocks!

Caution

Ensure that the secondary pump is connected in the correct direction of rotation and in 

operation when the heating medium is flowing. After-running of this pump is important!

Caution

1. 

Observe the operating instructions of the fittings attached to the heat exchanger and other components 

of the system.

2. 

Check that the connections of the heat exchanger correspond to the order confirmation. See also chapter 

2.1 of these operating instructions.

3.  Setting the temperature sensor on the secondary outlet thermostat and the overtemperature thermostat:

 

If a resistance thermometer is used as a temperature sensor at the secondary outlet (04), the setpoint is 

adjusted at the controller with Baelz control.

 

Use a special key to set the safety temperature limiter in the supply pipe to a temperature of approx. 

10 °C above the temperature at the secondary outlet, unless the fixed value has already been set in the 

factory.

 

To limit the temperature of the condensate, set the thermostat to a temperature approx. 15 °C above the 

desired temperature. 

4.  Make sure that the system is not under pressure. Deaerate the heat exchanger. If water escapes, screw 

the plug back in. A vent valve is suitable here for the purpose of deaerating.

5.  Pressure monitoring: 

Typically a setting range of 0.5 - 6 bar is sufficient for heating systems.

 

Max. pressure limiter: The pressure limiter must be set so that it responds upstream of the security valve. 

 

Min. pressure limiter: If the pressure drops below the set limiting value, the heat supply system is 

switched off.

Содержание BA 111

Страница 1: ...4076 Heilbronn Germany www baelz de Seite Page BA_111_00_DEF_MJ_0419 Operating Instructions BA 111 112 Straight Tube Heat Exchanger baelz 111 baelz 112 Technical specifications subject to change witho...

Страница 2: ...hnical data 7 2 4 Pressure equipment directive 7 2 5 Water quality 7 3 TRANSPORT AND STORAGE 8 4 ASSEMBLY 9 4 1 Assembly instructions 9 4 2 Measuring equipment 9 4 3 Arrangement of the control system...

Страница 3: ...ube Heat Exchanger baelz 111 baelz 112 8 TROUBLESHOOTING 16 9 DIMENSIONAL DRAWING ASSEMBLY PLAN SYSTEM DIAGRAMS EXAMPLES 18 9 1 Tables baelz 111 112 with tube length 1500 mm 19 9 2 baelz 111 112 with...

Страница 4: ...The technical data of the heat exchanger and the permissible values for operating pressure and operating temperature apply as specified on the name plate Any use for tasks deviating from the above me...

Страница 5: ...o the information on the name plate of the heat exchanger baelz 111 baelz 112 1 5 During operation Safe operation is only possible if transport storage assembly operation and maintenance is carried ou...

Страница 6: ...t reglation using condensate backup The water to be heated flows through the tubes while steam is fed through the housing The tube bundle is firmly welded in Removable head covers allow the inspection...

Страница 7: ...VA plated or stainless steel Head Steel Steel stove enamelled Stainless steel Shell Steel Parts in contact with the fluid 1 4571 Insulation Mineral wool with galvanized sheet metal jacket 50 80 mm Ho...

Страница 8: ...Beware Wear the required personal and other protective equipment Avoid shocks blows vibrations and the like on the heat exchanger Store the heat exchanger and if necessary the complete station in a d...

Страница 9: ...the heat exchanger bear in mind that later removal may be necessary e g for maintenance Provide sufficient space for this and install appropriate connections and isolating valves To ensure that the he...

Страница 10: ...he control system The assembly plan specifies the arrangement and functioning of the control system A sample assembly plan can be found in Fig 5 page 20 Proper drainage of the steam inlet pipe is part...

Страница 11: ...s of the fittings attached to the heat exchanger and other components of the system 2 Check that the connections of the heat exchanger correspond to the order confirmation See also chapter 2 1 of thes...

Страница 12: ...rs are not yet ready for operation another way of reducing capacity should be provided so that the safety devices are not triggered unintentionally 8 Slowly open the fittings on the steam inlet side 0...

Страница 13: ...pacity is given in kW it must be divided by the numerical value 38 in order to obtain the approx condensate quantity in l min Particularly advantageous is when the condensate control valve contains a...

Страница 14: ...alve remains open and thus the steam pressure is on the heat exchanger as well as on the condensate rail This prevents oxygen from entering the heat exchanger condensate rail when the system is switch...

Страница 15: ...s and leads to permanent leakage Tightening too tightly can also cause the seals to flow Always observe the permissible surface pressure of the seals Use a torque wrench and ensure that the thread run...

Страница 16: ...t exchanger check strainer and clean if necessary check opening of the isolating valves and correct if necessary check pipeline resistance differential pressure too low control valve and associated fi...

Страница 17: ...e check steam pressure limitation heat transfer surface dirty clean heat exchanger see chapter 6 3 Cleaning the heat exchanger leakage inside the heat exchanger see chapter 6 4 of these operating inst...

Страница 18: ...Exchanger baelz 111 baelz 112 Name plate 9 DIMENSIONAL DRAWING ASSEMBLY PLAN SYSTEM DIAGRAMS EXAMPLES For dimensions and connection pieces of all standard types see page 19 Fig 4 Dimensional drawing...

Страница 19: ...ng pieces 03 and 04 DN 65 PN 16 in 4 hole execution Tabelle 3 Connecting piece table baelz 111 112 standard versions Heating medium inlet Condensate outlet Secondary inlet Secondary outlet Baelz type...

Страница 20: ...aelz Sohn GmbH Co Koepffstrasse 5 74076 Heilbronn Germany www baelz de Seite Page Straight Tube Heat Exchanger baelz 111 baelz 112 Fig 5 Example assembly plan Steam Terminal Luxese Instant Heat with b...

Страница 21: ...lz 373 E07 1 11 2 x stainless steel wafer type check valve baelz 70084 E VA 1 12 2 x condensate controller baelz 70316 1 13 2 x isolating valve 70028R 1 14 Manometer baelz 70802 baelz 85860 1 15 Immer...

Страница 22: ...1 4 1 1 4 2 1 4 3 1 4 4 1 4 5 1 4 6 1 4 7 M Datum Anlagenschema F r diese Angebotsbezeichnung besteht kein Anspruch zur Rechtsverbindlichkeit nderungen sind vorbehalten Ohne unsere Genehmigung darf d...

Страница 23: ...50kW 1300kW ab 3bar W B lz Sohn GmbH Co Koepfstra e 5 D 74076 Heilbronn Tel 07131 1500 0 Fax 07131 1500 21 TC TC LS 03 01 04 02 PI M TI TI TSA TSAH TI PI TSA TSAH TC PI MAG PSH PSH TC 23 05 2016_Thoma...

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