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For technical questions, please call 1-888-866-5797.

Item 56258 

        

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Operation

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual 

including all text under subheadings therein before set up or use of this product. 

The instructions that follow are basic guidelines only and cannot cover all situations encountered 

during use.  The operator and assistants must carefully plan usage to prevent accidents.

Clutch Operation

CAUTION! Do not adjust the clutch unless 

there is no load on the Wire Rope.

1.  The position of the pin in the shaft determines 

whether the clutch is engaged or not.

Shaft 

Pin

Drum 

End

If the pin rests  

in the groove in the drum

 

the clutch is 

engaged

.

Shaft 

Pin

Drum 

End

If the pin rests  

on top of the end of the 

drum

 the clutch is 

released

.

2.  To change clutch positions:

a.  Pull clutch handle out.
b.  Turn it 90° while it is pulled out, then release it.

a

b

Figure F:  Clutch operation

Remote Control Instructions

WARNING!

  Only operate the Winch while the Winch, line, and load are 

in view.  Make sure that there are no bystanders nearby.
To prevent serious injury from accidental starting, turn off remote after every use.

Wired Operation

1.  To use the Wired Remote Control, connect the 

Remote Control Cable to the Remote Control 

Socket on the Receiver.  Refer to Figure E.

2.  With the Clutch Handle in the Engaged 

position, press IN on the Rocker 

Switch to retract the Wire Rope.

3.  Press OUT on the Rocker Switch to 

extend the Wire Rope out.

Wireless Operation

1.  Activate the Wireless Remote by pressing the  

ON/OFF button for 3 seconds until LED lights up. 

2.  Press EXTEND or RETRACT to operate Winch.

3.  To turn off the Wireless Remote, keep pressing 

the ON/OFF button for 3 seconds until LED turns 

off.  The Wireless Remote will automatically 

power off after 2 minutes of inactivity.

Содержание ZXR 2500

Страница 1: ...ence 21h When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2021 by Harbor Freight Tools All...

Страница 2: ...12VDC Minimum 12 Ah Battery Cables 10 gauge 5 8 1 78m long Mounting Pattern 3 15 80mm Mounting Hardware Winch 2x G8 M8 1 25 x 35mm Fairlead 2x G8 M8 1 25 x 19mm Overload Protection In line Circuit Br...

Страница 3: ...abrasion resistant leather gloves Wear ANSI approved safety glasses Cut or sever hazard Roller entanglement hazard Hot surface burn hazard Fire hazard Caustic chemical acid hazard Explosion hazard Do...

Страница 4: ...ot 7 Ventilate area well before and while working on battery Explosive invisible hydrogen gas can accumulate and then explode when ignited by a spark from the battery connection 8 Only connect to a cl...

Страница 5: ...At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking b This wire rope is kinked It is too late to reverse the damage at this point the wire rope m...

Страница 6: ...de wire rope through hands even with gloves on 31 Winch motor will be hot during and after use Keep clear 32 Do not power the hook all the way into the fairlead or winch 33 People with pacemakers shou...

Страница 7: ...g verify that the installation surface has no hidden components or structural pieces that will be damaged Note This Winch can generate extreme forces Select a location that can withstand the rated cap...

Страница 8: ...tall a rubber grommet in the hole to prevent fraying of the wires at that point 3 Route the cables from the Receiver to the battery and from the Receiver to the Winch following the precautions discuss...

Страница 9: ...d 2 To change clutch positions a Pull clutch handle out b Turn it 90 while it is pulled out then release it a b Figure F Clutch operation Remote Control Instructions WARNING Only operate the Winch whi...

Страница 10: ...point tow strap tree strap or chain See Figure G Shackle not shown between tree strap and hook Figure G Using a strap anchor point Do not wrap the Wire Rope around the object and hook onto the wire r...

Страница 11: ...d Remote Control The IN position should retract the winch cable The OUT position should power out the cable b For the Wireless Remote Control Activate the Wireless Remote by pressing the ON OFF button...

Страница 12: ...For example this Winch with a 5 duty cycle at its maximum load must be allowed to rest for at least 14 minutes 15 seconds after every 45 seconds of continuous operation Failure to carefully observe d...

Страница 13: ...ight oil 4 The Winch s internal mechanism is permanently lubricated Do not open the housing However if the Winch is submerged it should be opened dried and re lubricated by a qualified technician as s...

Страница 14: ...ck and repair Motor runs slowly or without normal power 1 Insufficient current or voltage 2 Loose or corroded battery cable connections 3 Incorrect power cords 1 Battery weak recharge Run Winch with v...

Страница 15: ...Qty 15 Motor Assembly 1 16 Bolt 2 17 Mounting Bracket 1 18 Solenoid Assembly 1 19 Roller Fairlead 1 20 Steel cable 5 32 50 1 21 Hardware Kits 1 22 Screw 2 23 Remote Control 1 24 5 16 Hook 1 25 Termina...

Страница 16: ...usion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLU...

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