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PAGE 28

SECTION 18:

CUTTING DECK

DECK BELT REMOVAL

Remove ignition key.

Raise the deck to its highest position.

Remove the pulley covers.

Remove belt retainer bolt.

Remove clutch bracket and pigtail.

While lifting up on the belt (as shown in Fig. 36.),

rotate the pulley until the belt is free of the pulley.

Exercise caution while performing this step as

fingers can easily become caught between the

belt and pulley.

DECK BELT INSTALLATION

Remove ignition key.

Raise the deck to its highest position. If needed

loosen the deck belt tensioner to its weakest

installed position.

Take off both pulley covers and route the belt by

following the belt route decal. Verify that the belt

is routed properly as improper routing can

damage the spindles as well as the engine.

Improper routing can also increase the potential

personal injury hazard.

Install belt retainer bolt.

Install clutch bracket and pigtail.

Check belt tension and adjust if needed. See

“ADJUST DECK BELT TENSION”.

Reinstall both pulley covers.

Remove

Pulley Cover

Belt Route

Decal

Roll

Belt On

and Off

of Left-

hand

Spindle

Belt Retainer

Clutch Bracket

Clutch Pigtail

Fig. 35

Fig. 36

Fig. 37

Fig. 38

Содержание RENEGADE Series

Страница 1: ...2021 Renegade Gas...

Страница 2: ...ransportation Section 5 Page 10 Troubleshooting and FAQ Section 6 Page 12 Controls Section 7 Page 13 Moving In operable Mower Section 8 Page 14 Mower Blade Maintenance Section 9 Page 15 Equipment Lubr...

Страница 3: ...e Blade 038 6090 00 72 Blade Hi Lift Fusion 038 7230 00 Gator Blade 038 5400 00 Wave Blade 038 7215 00 Hydraulic Filter 063 8014 00 61 Deck Belt 041 0222 00 72 Deck Belt 041 2375 00 Pump Belt 041 8000...

Страница 4: ...ordering parts 1 Part number 2 Serial number All warranty repair and service must be handled through your authorized Bad Boy dealer To locate the nearest dealer go to the website listed above and cli...

Страница 5: ...against a wall or obstruction as material may ricochet back toward the operator Stop the blades when crossing gravel surfaces 2 10 Never operate the mower without the discharge chute grass catcher or...

Страница 6: ...changes in speed or direction could cause the mower to roll over 2 32 Use extra care while operating the mower with grass catchers or other attachments they can affect the stability of the mower Do n...

Страница 7: ...table container rather than from a gasoline dispenser nozzle 2 55 Never fill gasoline containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the groun...

Страница 8: ...tion Attempt to start the mower with the PTO switch in the OFF position The engine should not start Continue test 2 76 On a level surface disengage the parking brake and place lever arms to their outw...

Страница 9: ...s will lock into place and must be in this position to start the mower 3 5 Put PTO switch in the OFF position 3 6 If your mower has been equipped with a ROPS Roll Over Protection System then you must...

Страница 10: ...st Check air and fuel filter more often in dusty conditions DealerGet maintenance performed at a registered dealership SECTION 5 MOWER STORAGE TRANSPORTATION 5 1 Keep the mower from collecting debris...

Страница 11: ...the blades won t engage A Make sure the safety switch is plugged in on the bottom of the seat Check the underside of the blade power switch to ensure the plug is secure at the switch Also check PTO fu...

Страница 12: ...achine in the on start position 7 3b MIL EFI machines contain a malfunction indicator light located in place of the choke control knob This light indicates a malfunction in the electronic fuel injecti...

Страница 13: ...information Engine RPM PTO Hours Engine Hours Battery Voltage Engine Oil Pressure Rider Presence Drive Arm Neutral Engagement Parking Brake Engagement and PTO Engagement Fig 3 Engine RPM PTO Hours Eng...

Страница 14: ...tow the mower Use a winch to load on a trailer for transporting Your Mower Weighs RENEGADE SERIES 1535 1595 lbs Weights fluctuate with the addition of accessories 8 3 If it becomes necessary to move a...

Страница 15: ...ing underneath your mower 9 6 ALWAYS wear thick gloves when handling blades 9 7 ALWAYS check for blade damage if mower strikes rock branch or other objects that could potentially damage the blade SECT...

Страница 16: ...re specific purpose If you re experiencing less than desired cutting or discharging performance with a 3 1 blade you may want to check into using a 2 1 blade Conversely if you re using a 2 1 blade and...

Страница 17: ...ng season Keep several blades around so you ll always have a sharp one on hand Sharp blades cut the grass cleanly and help mulch clippings into small pieces which break down quickly Don t forget to ch...

Страница 18: ...of the hydraulic system and void the warranty Each side requires approximately two quarts of oil to refill the system THE FOLLOWING MAINTENACE IS TO BE PERFORMED ON A LEVEL SURFACE CHANGING YOUR HYDRA...

Страница 19: ...s valve closed and the engine running slowly move the handlebars in the forward and reverse directions 5 to 6 times Caution the tires will rotate during this procedure Turn off engine Check the oil le...

Страница 20: ...r rearward until it stops Then the rear cover will pivot down giving access to the pump belts clutch and oil filter The Renegade drive belt utilizes a two belt system with auto adjusting tensioners Th...

Страница 21: ...filter Reinstall oil drain cap and tighten 3 Place new filter in shallow pan with open end up Fill with new oil until oil reaches the bottom of the threads Allow two minutes for oil to be absorbed by...

Страница 22: ...e vicinity of any maintenance activities CHANGING YOUR FUEL FILTER 1 Locate your fuel filter and note the direction of fuel flow 2 Clamp the fuel line on both sides of the fuel filter using fuel line...

Страница 23: ...reduce the air cleaner s effectiveness Reference section 4 for the recommended replacement interval of the air cleaner Adhering to these practices will help prevent loss of power and premature engine...

Страница 24: ...heck the gap of the spark plug by using a feeler gauge and set gap to the recommend value in the engine s service manual 3 If the spark plug is worn overheated wet or carbon fouled replace the spark p...

Страница 25: ...Never replace a fuse with one of a higher amperage rating or bypass a fuse in any way Doing so creates a significant fire hazard and can cause severe damage to the mower s electrical components If a...

Страница 26: ...PAGE 26 ELECTRICAL SYSTEM CONTINUED WIRING DIAGRAM For a larger version of the below diagram please visit badboymowers com and click the parts manuals section Fig 26...

Страница 27: ...fittings located on each of the two turnbuckles 4 total Grease at every oil change Fig 30 The pump belt tensioner is located under the engine and has a grease fitting at its pivot Grease at every engi...

Страница 28: ...to its highest position If needed loosen the deck belt tensioner to its weakest installed position 3 Take off both pulley covers and route the belt by following the belt route decal Verify that the be...

Страница 29: ...ing height When tensioning a new belt recheck belt tension after 1 2 hour of cutting time Use a belt tension gauge to ensure the proper tension Your dealer or service center will have a belt tension g...

Страница 30: ...proximately 3 1 2 off the ground to achieve the proper 1 4 pitch down in the front it may be necessary to use some 1 4 spacers under the rear of the deck as shown in Fig 41 4 Using a pair of 9 16 wren...

Страница 31: ...though component damage potential may be increased The bolt has right handed threads Re torque the blade bolts to 90 110 ft lbs upon re installation The blade spindles contain a sealed bearing inside...

Страница 32: ...e Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Per...

Страница 33: ...____________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________...

Страница 34: ...nc within 30 days of the retail purchase date C Warranty claims requiring parts returned will be settled upon return of parts to Bad Boy for inspection D All warranty issues must be handled through an...

Страница 35: ...ANTY REGISTRATION Ensure selling dealership has registered mower within 30 days of purchase to validate warranty Please record your serial number date of purchase and dealership information for your r...

Страница 36: ...PAGE 36 2021 Commercial...

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