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GENERAL SPECIFICATIONS

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

Owner’s Manual

GENERAL SPECIFICATIONS

MODEL: RECOIL iS
TYPE: ELECTRIC OFF ROAD VEHICLE
MODEL YEAR: 2015

Part No: 640370G01

Programmable AC Drive System:

Factory programmable to application

Solid State variable frequency AC speed controllers

300 Amp AC Controllers

Drive-by-wire electronic throttle control

Full torque, reduced speed reverse

Dash mounted direction selector switch (Forward-Neutral-Reverse)

Sealed Hall effect throttle sensor

Descent speed control

Full diagnostic capability (Hand held diagnostic unit)

Full-time regenerative braking

Dash mounted Max Speed/Max Range speed selector switch

Motor:

Battery Charger:

Remote 72 VDC DPI Charger, 120 VAC 60 Hz or optional 230VAC 50Hz unit. (U.L. Certified)

Electrical System:

72 Volt DC, nine, 8 volt deep cycle storage batteries

Drive Train:

Direct motor shaft connected to transaxle pinion shaft

Transaxle:

Differential with reverse helical gears

Brakes:

4-wheel hydraulic disc brakes and Induction motor. Manual parking brake

Body Protection:

Front Brush Guard

Performance

Overall Length

Seating Capacity & Style

2 Persons - Bench Seat

Overall Width

Curb Weight

Overall Height

Vehicle load capacity

Wheel Base

Gross Axle Weight Rating - F

Gnd Clearance @ Frame

Gross Axle Weight Rating - R

Gnd Clearance @ Differential

Outside Clearance Circle

Vehicle Power

Speed - Low (Level Ground)

mph

kph

Power Source

72 Volts DC

Speed - High (Level Ground)

mph

kph

Motor Type

72 Volts AC

Speed - Reverse

mph

kph

Horsepower (kW)

Steering & Suspension

Electrical System

72 Volt

Steering

Double Ended Rack & Pinion - 3.69 turns to lock

Batteries (Qty, Type)

Nine, 8 Volt Deep Cycle

Front Suspension

MacPherson Strut

Key or Pedal Start

Key Start

Rear Suspension

MacPherson Strut

Speed Controller

300 amp

Service Brake

4-Wheel Hydraulic Disc with Motor Regen

Drive Train

Motor Shaft Direct Drive

Parking Brake

Manual w/controller cut-out

Transaxle

Hardened Helical Gears

Front Tires

Kenda 25x8-12 Uni-Directional

Direction Selection

Dash mounted Forward-Neutral-Reverse

Rear Tires

Kenda 25x11-12 Uni-Directional

Speed Selection

Dash mounted Speed/Range switch

Body & Chassis

Rear Axle Ratio

Frame

Welded Steel with DuraShield powder coat

Front Axle Ratio

Body & Finish

Injection Molded TPO & Automotive Style Paint

Standard Color

Matte Black

Cargo Bed

9.7 Cu. Ft. Polyethelyne Bed

Some items shown may be optional equipment

PRODUCT SPECIFICATION

CONFIGURATION HIGHLIGHTS

Two 72 Volt AC induction motors, solid copper windings. 19 hp (17.3 kW) peak. AC system reads motor speed for accurate speed
control in all conditions. Regenerative braking for maximum economy

Dimensions

17.3

16.0

814
426

333
907

178

9.5

PRODUCT OVERVIEW

112.0

284

52.0

132

76.5

194

12.49:1

24.5

1,795

940

Towing capacity

454

1,000

735

2,000

10.0

7.5

16.1

24.5
16.0

25.7
39.4

70.0

Содержание RECOIL iS CREW 2015

Страница 1: ...OWNER S MANUAL 640689 G RECOIL iS REVISED FEBRUARY 2016 ISSUED JULY 2014...

Страница 2: ...may not be representative of all models Most service procedures can be accomplished using common tools Perform service procedures at intervals shown in the Periodic Service Schedule located elsewhere...

Страница 3: ...TIAL DAMAGES resulting from the use of the information and materials in this manual These are the original instructions as defined by 2006 42 EC CONTACT US Bad Boy Buggies 1451 Marvin Griffin Rd Augus...

Страница 4: ...eck the charge on the battery pack This will draw power from the battery pack and eventually drain the batteries if power is not restored in a timely manner As with all electric vehicles the batteries...

Страница 5: ...TION FEATURES 11 General Information 11 Key Switch Direction Selector 11 State of Charge Meter 11 Park Brake Light 11 Light Switch 11 Max Speed Range Switch 12 Auxiliary Switch Positions 12 12 Volt Po...

Страница 6: ...ion 21 Seat Belt Operation 21 COMMON SENSE OPERATION 22 ENVIRONMENTAL CONCERNS 22 STARTING AND DRIVING 22 Starting the Vehicle on a Hill 23 COASTING 23 TOWING A TRAILER 23 TERRAIN 23 TRUCK BED 24 REAR...

Страница 7: ...cant Level 36 BATTERY CHARGING AND MAINTENANCE 37 Battery Safety 37 Battery Disposal 37 Battery 38 Battery Maintenance 38 At Each Charging Cycle 38 Monthly 38 Temperature Affects Battery Capacity 39 E...

Страница 8: ...B vi TABLE OF CONTENTS Owner s Manual...

Страница 9: ...on which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided will result in death or serious injury This manual has been designed to assist in m...

Страница 10: ...ehicle contact your BAD BOY BUGGIES dealer or write to the address on the back cover of this publication Attention Customer Care Department E Z GO reserves the right to make design changes without obl...

Страница 11: ...er in which each component may fail A vehicle requiring repair is no longer functioning as designed and therefore could be potentially hazardous Therefore use extreme care when working on any vehicle...

Страница 12: ...smoking Be aware that a vehicle that is not performing as designed is a potential hazard and must not be operated Test drive the vehicle after any repairs or maintenance in a safe area that is free of...

Страница 13: ...EMAIN SEATED KEEP ARMS LEGS WITHIN VEHICLE WARNING USE CAUTION IN INCLEMENT WEATHER OPERATE FROM DRIVERS SIDE ONLY OCCUPANT MUST WEAR SEAT BELTS NO UNATTENDED CHILDREN NO MORE THAN TWO OCCUPANTS PER S...

Страница 14: ...EHICLE IN THREAT OF LIGHTNING DRIVE IN ACCORDANCE WITH LOCAL RULES AND REGULATIONS OPERATOR MUST BE MIN 150 CM REMAIN SEATED KEEP ARMS LEGS WITHIN VEHICLE WARNING USE CAUTION IN INCLEMENT WEATHER OPER...

Страница 15: ...rance Frame in cm Gross Axle Weight Rating R lb kg Gnd Clearance Differential in cm Outside Clearance Circle ft m Vehicle Power Speed Low Level Ground mph kph Power Source 72 Volts DC Speed High Level...

Страница 16: ...any procedure Pay particular attention to Notices Cautions Warnings and Dangers VEHICLE DIMENSIONS AND INCLINE INFORMATION Maximum Recommended Side Tilt 25 or 14 Max Maximum Recommended Ramp Grade 25...

Страница 17: ...9 Owner s Manual Notes Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers GENERAL SPECIFICATIONS...

Страница 18: ...10 Owner s Manual GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes...

Страница 19: ...ction of travel It allows the operator to turn the electrical system off completely by mov ing the key to the OFF position or select Reverse Neutral or Forward by rotating key to the right 2 State of...

Страница 20: ...r additional equipment equipped with a 12 volt plug 8 Cupholder A cupholder is provided for convenience of vehicle occupants 9 Accelerator Pedal The accelerator pedal is located on the floorboard to t...

Страница 21: ...at the rear of the truck below the truck bed 16 Head Protection Rubber pads provide head protection while driving over rough terrain They are a standard safety feature on the vehicle and should not be...

Страница 22: ...d The OPS and top provide some protection from smaller falling objects but will not protect against large falling objects such as trees or heavy limbs The windshield deflects oncoming wind from occupa...

Страница 23: ...vehicle could result in severe injury or death The buggy is a light duty utility vehicle NOT an All Terrain Vehicle ATV When driving vehicle consider the terrain traffic conditions and the environment...

Страница 24: ...ce Individual keys can only be replaced if the key number is known Without a key number the entire ignition switch will have to be replaced if keys are lost Make a note of the key number in the event...

Страница 25: ...erials away from batteries Provide adequate ventilation during charging Never charge a frozen battery Study all battery manufacturers specific precautions such as recommended rates of charge and remov...

Страница 26: ...trical device may become a physical hazard that could result in an electrical shock or electrocution Using the Charger Before use read the charger manufacturer s operation manual that is supplied with...

Страница 27: ...brake to control speed when traveling down an incline A sudden stop or change of direction may result in loss of con trol Slow down before and during turns All turns should be made at reduced speed N...

Страница 28: ...ch to select the Max Range setting This setting limits top speed to 16 MPH which conserves battery power in order to extend the range of distance the vehicle is capable of traveling before the bat ter...

Страница 29: ...seat belts in proper working condition do the following Inspect the seat belt webbing and hardware periodically Check for cuts frays or loose parts Replace components if excessive wear or damage is n...

Страница 30: ...oad When operating vehicle in wet weather conditions remem ber that the brakes may need to be lightly applied in order to provide enough friction to dry the brake unit If wet the brakes lose much of t...

Страница 31: ...er speeds than possible on a flat surface To reduce possible loss of vehicle control and severe drivetrain damage speeds should be limited to no more than the maximum governed speed on level ground se...

Страница 32: ...backwards Always ensure that no one is behind or close to the bed while the electric dump mechanism is being operated REAR FACING SEAT LOAD DECK Do not allow passengers to ride on load deck Severe inj...

Страница 33: ...t the vehicle will stop With the differential locked power is distributed to both drive wheels at all times If both drive wheels lose traction as a result of vehicle becoming hung up on an object the...

Страница 34: ...ight and inspect all winching connec tions Check winch attachment hook attachment nylon sling if required and load attachment Do not pull at an angle This will cause the wire cable to pile up on one e...

Страница 35: ...27 Notes Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers OPERATING PROCEDURES Owner s Manual...

Страница 36: ...28 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes Owner s Manual...

Страница 37: ...nyl seats and plastic or rubber trim requires the use of a mild soap solution applied with a sponge or soft brush and wipe with a damp cloth Removal of oil tar asphalt shoe polish etc will require the...

Страница 38: ...at the areas indicated Remove payload from vehicle before lifting No person s should be in or on the vehicle while lifting Lift Entire Vehicle 1 Place wheel chocks in front and behind each front wheel...

Страница 39: ...er the jack and test the stability of the vehicle on the two jack stands 5 The jack may be left under rear axle tube while the rear end of the vehicle is on the jackstands Lower Vehicle Lower the vehi...

Страница 40: ...for steel rims 1 Impact Socket 3 4 for steel rims 1 Lug Wrench 17mm for aluminum rims 1 Impact Socket 17mm for aluminum rims 1 Impact Wrench 1 Torque Wrench ft lbs 1 Generally the most cost effective...

Страница 41: ...to position the wheel on the hub cor rectly with the arrow indicating the direction of rotation when moving forward WHEEL ALIGNMENT Driving over rough terrain may cause misalignment of the wheels Wit...

Страница 42: ...be bled to remove air from the brake lines Refer to Bleeding Brakes on page 34 for procedure Master Cylinder The master cylinder is located behind the driver side front wheel mounted to the frame Bef...

Страница 43: ...olds pressure on the brake pedal as the pedal slowly goes through the full stroke c Close the bleeder valve and have the assistant slowly release the brake pedal d Repeat the process until no bubbles...

Страница 44: ...contacting battery terminals which could result in an explosion It is in the best interest of both vehicle owner and service technician to carefully follow the procedures recommended in this manual Pr...

Страница 45: ...rolyte spills to the body and eyes with extended flushing with clear water Contact a physician immediately Always wear a safety shield or approved safety goggles when adding water or charging batterie...

Страница 46: ...d reduce the factors that can reduce the life of the battery Battery Maintenance Tool List Qty Tool List Qty Insulated Wrench 9 16 1 Battery Carrier 1 Hydrometer 1 Battery Maintenance Kit P N 25587 G0...

Страница 47: ...s exposed to air will be ruined beyond repair Also avoid filling with too much water which will result in electrolyte being forced out of the battery due to gassing and a decrease in volume of the ele...

Страница 48: ...within the battery cells The watering device should only be used if the electrolyte level is less than 1 2 13 mm above top of plates Electrolyte in a storage battery is an acid solution which can cau...

Страница 49: ...ess cover in the cowl and lift the cover The batteries under the seat can be accessed by raising and removing the seat bottom and battery cover Clean batteries 1 Use a plastic spray bottle to spray th...

Страница 50: ...ned to prevent discharge In winter conditions the batteries must be fully charged to prevent the possibility of freezing A fully charged battery will not freeze in temperatures above 75 F 60 C Althoug...

Страница 51: ...troubleshooting will be done for two distinct reasons A battery that performs poorly and is outside of the manufacturers specification should be identified in order to replace it under the terms of th...

Страница 52: ...Examine the color of the electrolyte A brown or gray coloration indicates a prob lem with the battery and is a sign that the battery is near ing the end of its life 2 Draw the minimum quantity of ele...

Страница 53: ...marks on the head metric hardware is marked on the head with 8 8 or 10 9 Unmarked hardware is Grade 2 CAPACITIES AND REPLACEMENT PARTS CAPACITIES REPLACEMENT PARTS Front Axle Oil 13 8 oz 90 wt Gear O...

Страница 54: ...46 MAINTENANCE Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes Owner s Manual...

Страница 55: ...g C A C A C A C A Brakes Check fluid level in master cylinder CH CH CH CH 3000 miles 5000 kms Brakes smooth operation of pedal stopping distance CH CH CH CH CH Park Brake ability to hold on a hill C A...

Страница 56: ...48 PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes Owner s Manual...

Страница 57: ......

Страница 58: ......

Страница 59: ...prop erly as the result of normal use age wear or abuse It is virtually impossible to anticipate all possible component failures or the manner in which they may fail A vehicle requiring repair indicat...

Страница 60: ...0 E mail info badboybuggies com For parts and repair contact local dealer Dealers can be located at www BADBOYBUGGIES com Copyrighted Material This manual may not be reproduced in whole or in part wit...

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