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NOTE:

 Before continuing installation, you must install 

the Bad Boy Pup Series bolt-on hitch P#(093-1112-00) 
for the rear of the mower. Adding this hitch is required for 
mounting the collection system. Contact Bad Boy to 
purchase at (870) 698-0090.

2-2 Left Lower Frame Leg Installation

 

Remove the (2) existing bolts and nuts from the left side 
that fastens the mower’s rear frame to the mower’s 
chassis. Align the (2) lower holes on the left lower frame 
leg P#(B0182) (Figure 2) to the (2) lower holes on the 
mower’s rear frame. Fasten by using (2) 5/16”-18 x 1-
1/4” Grade 8 HHCS P#(K0118) and (2) 5/16”-18 flange 
nuts P#(K1178). Once the frame leg is fastened, drill a 
hole into the mower’s rear frame by using the frame leg 
as a pilot and using a 5/16” drill bit. Fasten by using (1) 
5/16”-18 x 1-1/4” Grade 8 HHCs P#(K0118) and (1) 
5/16”-18  flange nut P#(K1178).  Tighten all nuts and 
bolts.

2-3 PTO Assembly Installation

Remove the (2) existing bolts and nuts from the right 
side that fastens the mower’s rear frame to the mower’s 
chassis. Align the (2) lower holes on the PTO assembly 
P#(A0610) (Figure 3) to the (2) lower holes on the 
mower’s rear frame. Fasten by using (2) 5/16”-18 x 1-
1/4” Grade 8 HHCS P#(K0118) and (2) 5/16”-18 flange 
nuts P#(K1178). Once the PTO assembly is fastened, 
drill a hole into the mower’s rear frame by using the PTO 
assembly as a pilot and using a 5/16” drill bit. Fasten by 
using (1) 5/16”-18 x 1-1/4” Grade 8 HHCS P#(K0118) 
and (1) 5/16”-18  flange nut P#(K1178). Tighten all nuts 
and bolts.

Figure 2.

2-4 Belt Installation

Remove the pulley guard P#(B0075) by removing the (2) 
1/4”-20 x ½” HHSTS P#(K0353), see page 10, diagram # 
38 and #39 for part location. Loosen the (2) bolts that 
secure the gear box assembly P#(A0429) to the PTO 
mount plate (Figure 4). Loosen the adjustment bolt 
P#(K0348) until the gear box assembly is at the far left 
adjustment (the gear box is moved towards the mower’s 
engine pulley). Connect the kevlar cord belt  from the 
engine pulley to the lower gear box pulley (Figure 5).

To tension the drive belt, turn the adjustment bolt 
clockwise until there is 1” of deflection, with 10-11 lbs. of 
pressure between the engine pulley and the gear box 
pulley. Once the correct tension of the belt is achieved, 
tighten the (2) bolts that secure the gear box assembly.

6

Mower

Rear

Frame

Drill Hole Here
Fasten w/
(1) 5/16” x 1-1/4”
G8 HHCS
(1) 5/16” Flange Nut

Left Lower

Frame Leg

Fasten Lower

Frame Leg w/

(2) 5/16” x 1-1/4”

G8 HHCS

(2) 5/16” Flange Nuts

Figure 3.

Drill Hole Here & Fasten w/
(1) 5/16” x 1-1/4” G8 HHCS
(1) 5/16” Flange Nut

Mower Rear Frame

PTO Assembly

Fasten Lower PTO Assembly w/
(2) 5/16” x 1-1/4” G8 HHCS
(2) 5/16” Flange Nuts

 Adjustment Bolt

 PTO Mount Plate

Figure 4.

Loosen Gear Box Bolts

Содержание 48721201

Страница 1: ...OPERATOR S MANUAL PTO GRASS COLLECTION SYSTEM DESIGNED FOR ASSEMBLY OPERATION MAINTENANCE MANUAL PART Q0335 4 00 REV 0 MODEL 48721201 BAD BOY PUP SERIES MOWERS...

Страница 2: ...t attempt to operate your unit or mower when not in the driver s seat 7 Always stop unit when emptying the container 8 Stop unit shut off deck and attachment set parking brake shut off mower engine an...

Страница 3: ...LVED This symbol is used to call attention to safety precautions that should be followed by the operator to avoid accidents When you see this symbol carefully read the message that follows and heed it...

Страница 4: ...ttached to PECO products are covered under a separate warranty by the respective manufacturer D UNAPPROVED ALTERATION OR MODIFICATION All obligations of PECO Inc under this warranty shall be terminate...

Страница 5: ...ction system will have various parts located inside Remove and sort all parts for easy identification NOTE Before each step of assembly it will help to study the exploded drawings on pages 8 9 10 and...

Страница 6: ...embly is fastened drill a hole into the mower s rear frame by using the PTO assembly as a pilot and using a 5 16 drill bit Fasten by using 1 5 16 18 x 1 1 4 Grade 8 HHCS P K0118 and 1 5 16 18 flange n...

Страница 7: ...embly P A0422 which controls the blower belt tension comes from the factory pre adjusted If the belt is too tight or becomes too loose remove the hair pin clip P K0099 from the belt tension rod P K032...

Страница 8: ...ndle Mount Bracket Handle Grip Latch Rod Figure 9 Lift Handle Assy Figure 12 Aluminum Grass Container Assy Figure 10 Aluminum Grass Container With Handle Attached Figure 11 Latch Hook Mechanism Assemb...

Страница 9: ...193 LINKAGE ROD J0176 LATCH SPRING J0522 HANDLE GRIP A0574 BOX HANDLE V1152 INLET RING W LOCKING PIN B8113 SCREEN B0205 BASE FRAME B1529 LATCH HOOK B0192 BASE FRAME PIVOT MOUNT K1442 ADJUSTING BALL JO...

Страница 10: ...Parts View Exploded View Of The A0610 PTO Assembly 1 2 3 5 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 34 37 38 39 40 41 42 43 35 43 42 48 47 46 45 49 50 52 53 5...

Страница 11: ...35 K1193 2 3 8 16 x 1 1 2 HHCS 36 B0076 1 BELT GUIDE BRACKET 37 A0429 1 GEAR BOX ASSEMBLY 38 B0075 1 PULLEY GUARD 11 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 Item Part No Qty Description...

Страница 12: ...the box should pivot towards the ground Please ensure that no one is standing behind the door as the container is being dumped 2 9 Adjusting The Dump Mechanism The linkage rods may be adjusted in two...

Страница 13: ...bolt evenly into the taper lock bushing forcing the blade to break away from the taper lock bushing If the impeller will not move hit the base of the impeller between each vein with a hammer then try...

Страница 14: ...en proceed to slide the lower hose onto the blower cone Tighten the hose clamp The assembly should look like Figure 20 2 16 Lower Hose To Boot Installation Take the unattached end of the lower hose an...

Страница 15: ...4 and 2 5 of the manual 3 4 Unloading The Collection System NOTE Press the tab located behind the operator s left side downward to feel if the collection system is full If the container is full there...

Страница 16: ...eplacement parts accessories and do any service or repairs to your collection system If for any reason your Service Center is unable to service your collection system or supply replacement parts conta...

Страница 17: ...ll products manufactured Damage can occur to safety decals either through shipment use or reconditioning Contact your local Service Center for replacement decals Part R1050 Part R1054 Part R1052 Part...

Страница 18: ...18 Bad Boy...

Страница 19: ...NOTES...

Страница 20: ...With your Bad Boy Wand Attachment you will double the ability of your Bad Boy Lawn Vac Using the same powerful vacuum blower that makes your Lawn Vac work so well you will be able to get to all those...

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