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System Hardware Overview

Manual Part Number:

5-06-4900-53-0

Revision Level: C

ECO 044952

Revision Date:

May 08, 2018

Page 1-5

Relay Board

RS 232 COM Line

Mains Power

Input

Power

Supply

Main Board

Display

Board

Control

Panel

Line

Filter

Fault and Remote Calibration Relay Outputs

Alarm & Inert Gas Control Relay Outputs

Range ID Output

Analog Voltage Output

Sensor

4-20 mA Output

Flow

Switch

Figure 5

– Analyzer system configuration

Содержание Neutronics Mini-ICS

Страница 1: ...YGEN ANALYZER CONTROLLER PERCENT RANGE OPERATIONS MANUAL Manual Part Number 5 06 4900 53 0 Document Control Number MN A 0031 Revision Level C ECO 044952 Revision Date May 08 2018 MODE NORMAL FAULT LOW...

Страница 2: ......

Страница 3: ...1 6 1 4 4 Inert Gas Control Relay Output 1 6 1 4 5 Fault Relay Output 1 6 1 4 6 Remote Calibration Relay Output 1 7 1 4 7 Analog Voltage Output 1 7 1 4 8 Analog Current Output 1 7 1 4 9 Range ID Outp...

Страница 4: ...nert Gas Control limit 2 12 2 2 3 3 Set Low Inert Gas Control limit 2 12 3 CHAPTER 3 ANALYZER OPERATION 3 1 3 1 SYSTEM ORGANIZATION 3 1 3 2 USER MODES 3 1 3 2 1 CALIBRATE Mode 3 1 3 2 1 1 When to cali...

Страница 5: ...20 Alarm and Relay Setup Menu 4 9 4 1 2 10 U30 Analog Output Setup Menu 4 11 4 1 2 11 U04 Display Analog Output Range 4 13 4 1 2 12 U50 RS 232 Serial Setup Menu 4 13 4 1 2 13 U60 Front Panel Locks Men...

Страница 6: ...1 APPENDIX A SPARE PARTS LIST 5 1 5 2 APPENDIX B SPECIFICATIONS 5 2 5 3 APPENDIX C ANALYZER FACTORY CONFIGURATION SETTINGS5 4 5 4 APPENDIX D FRONT PANEL HOT KEY FUNCTIONS 5 6 5 5 APPENDIX E WARRANTY...

Страница 7: ...to the MSDS and local policies when it has expired Ensure the MODEL Mini ICS has been properly calibrated before use Never expose the analyzer chassis or sensor to water high humidity or moisture The...

Страница 8: ...Mini ICS analyzer please contact the Neutronics Inc Application Engineering Department If you have questions or comments we would like to hear from you Neutronics Inc 456 Creamery Way Exton PA 19341...

Страница 9: ...eart of the analyzer is a remote mounted Neutronics zero maintenance disposable galvanic Oxygen sensor Remote mounting allows the sensor to be installed close to a process sampling point for the faste...

Страница 10: ...de Select Button for easy scrolling through menu options Large LED Digital Display Reference Manual for Installation and Operation Instructions Other Features Include User adjustable Oxygen Alarm with...

Страница 11: ...he Mini ICS The relays are mapped discretely to each alarm or control function to provide electrical outputs for reporting and process control use 1 3 3 Power Supply The power supply board is designed...

Страница 12: ...r equipment panel The gasketed panel is suitable for NEMA type 4 IP20 environments when properly installed 1 3 6 Chassis The chassis is manufactured of specially coated steel It is designed to provide...

Страница 13: ...Page 1 5 Relay Board RS 232 COM Line Mains Power Input Power Supply Main Board Display Board Control Panel Line Filter Fault and Remote Calibration Relay Outputs O2 Alarm Inert Gas Control Relay Outpu...

Страница 14: ...n level allowable activation The relay output may be configured for fail safe relay coil de energized in alarm state or non fail safe relay coil energized in alarm state activation Factory default set...

Страница 15: ...splayed Oxygen concentration in dynamic electrical current flow The minimum scale deflection may be set to either 0 mA or 4 mA Full scale is fixed at 20 mA The Analog current output is scaled accordin...

Страница 16: ......

Страница 17: ...mation during modes of operation Fault codes and operational mode indications such as setup and calibration 1 5 5 Normal Indicator LED The purpose of the NORMAL Indicator LED is to inform the user via...

Страница 18: ...Level C ECO 044952 Revision Date May 08 2018 Page 2 2 2 CHAPTER 2 SYSTEM INSTALLATION AND START UP 2 1 Installing the Analyzer STEP 1 LOCATE THE ANALYZER PANEL CUTOUT STEP 2 INSTALL THE SENSOR Samplin...

Страница 19: ...ntilation louver on the analyzer chassis To maintain a watertight seal on the control panel ensure that all burrs and deformities at the cutout and mounting holes are removed before insertion of the a...

Страница 20: ...ICS analyzer is not rated intrinsically safe or explosion proof Be certain that no flammable gases are present in the area where the Model Mini ICS analyzer will be installed CAUTION The model Mini IC...

Страница 21: ...ange V Out 1 2 3 TB3 4 5 6 7 8 9 10 11 Bat BU V Out mA Out RS 232 TX RX RTN 12 VDC no connection 5 VDC 2 4 no connection Service Port Sensor Flow Switch In TB4 Power In TB1 TB2 Alarms Range ID Out TB3...

Страница 22: ...uit are made at terminal block TB4 on the rear of the analyzer chassis Be certain to match the terminal pins against the terminal ID label on the top of the analyzer chassis Refer to Appendix F refere...

Страница 23: ...3 5 Fault Relay Outputs Connections from the Fault relay contacts to the user s process control equipment are made at terminal block TB2 on the rear of the analyzer chassis The Fault relay contacts a...

Страница 24: ...s supplied by the Model Mini ICS analyzer Be certain to match the terminal pins against the terminal ID label on the top of the analyzer chassis Use 20 AWG 2 conductor stranded wire twisted pairs for...

Страница 25: ...mputer SIGNAL DESIGNATION AT ANALYZER ANALYZER TB2 CONNECTION SIGNAL DESIGNATION AT COMPUTER COMPUTER DB9 SERIAL PORT CONNECTION RX Pin 9 TX Pin 2 TX Pin 10 RX Pin 3 RTN Pin 11 RTN Pin 5 2 1 3 11 Batt...

Страница 26: ...tain to match the terminal pins against the terminal ID label on the top of the analyzer chassis For VAC versions use minimum16 AWG 3 conductor stranded wire for the connections Supply single phase 11...

Страница 27: ...way from exposure to rain dripping water or hose down Correctly installed the sensor sampling system Correctly installed all of the analyzer wiring Including barrier interfaces where required Read thi...

Страница 28: ...Level For most Inert Gas Control applications this should be set to the highest level of Oxygen allowable in your process Refer to section 3 2 2 for information about setting the Oxygen Alarm level 2...

Страница 29: ...View Active Faults modes will be covered in this chapter System Configuration modes will be covered in section 4 1 3 2 1 CALIBRATE Mode Calibration mode allows the Oxygen Sensor to be tuned to a gas...

Страница 30: ...y CAL then an Oxygen concentration value Adjust the displayed Oxygen concentration value to read the applied calibration gas Oxygen concentration or if you are using compressed or ambient air 20 9 Oxy...

Страница 31: ...t without saving press and release the MODE key 3 2 4 SET LOW INERT GAS CONTROL LIMIT Mode To enter Set Low Inert Gas Control Limit mode from any Run mode using the keypad scroll through the User Mode...

Страница 32: ...USER modes accordingly Gas Calibration Set O2 Alarm Set High ICS Limit Set Low ICS Limit View Active Faults and User Setup section 4 1 The analyzer does not abort Normal mode when user input is detec...

Страница 33: ...ing Control Limit The Inerting Control relays will return to their non active state according to their configuration 3 3 4 FAULT ACTIVE Mode The Model Mini ICS initiates Fault Active mode when it has...

Страница 34: ......

Страница 35: ...access adjustable parameters sequentially by continuing to press and release the MODE key to scroll through the Setup menu When you reach the mode that you wish to change use the UP and DOWN key to ad...

Страница 36: ...ncentration Valid Settings 0 0 1 1 0 10 2 0 25 3 0 50 4 Auto range 5 Manual Range 4 1 1 6 User Setup 6 RS 232 Baud Rate This parameter allows the user to set the RS 232 communications baud rate Valid...

Страница 37: ...6 Set Current Hour NOT ACTIVE FOR THIS RELEASE 4 1 1 17 User Setup 17 Set Current Minute NOT ACTIVE FOR THIS RELEASE 4 1 1 18 User Setup 18 Factory Setup Restore This parameter allows the user to retu...

Страница 38: ...g Your HyperTerminal Interface If serial communications with the Model Mini ICS fails isolate the problem by performing the following tests Disconnect the RS 232 cable from the Model Mini ICS by remov...

Страница 39: ...ult human readable format section 4 1 2 4 2 There are no commands necessary to begin viewing information transmitted by the Model Mini ICS in Standard Level access To request and view specific informa...

Страница 40: ...libration solenoid valve is sticking that valve may be cycled manually by pressing 3 on the PC keyboard and then pressing it again There are several data formats of the ASCII data dump available They...

Страница 41: ...checksum data is streamed in packets defined by start stop transmit bits The order of data in each packet is as follows Start Transmit O2 Concentration Display 1 Display 2 Fault codes active Fault Co...

Страница 42: ...ccess to Advanced Level 1 can be accomplished on a PC by typing setup when viewing the Human Readable ASCII output The User Setup menu will be displayed on the PC screen allowing access for changing t...

Страница 43: ...d to the Alarms controls and relays on the Model Mini ICS analyzer It is accessed from the Setup Main Menu by typing 2 on the RS 232 Terminal To navigate backwards use the Esc or Q key on the RS 232 t...

Страница 44: ...ault 10 low sensor output This fault is used to determine that the gas sensor may be disabled The Low Sensor Fault level may be set anywhere from 0 0 to 100 0 This setting is accessed from the Alarm a...

Страница 45: ...analog current output to either 0 0 20mA or 1 4 20mA 4 1 2 10 3 Analog Output Calibration and Range Control This menu is used to test and calibrate the Analog Voltage Output and Analog Current Output...

Страница 46: ...ay Range Full Scale menu 4 1 2 10 10 Oxygen Concentration at Current Manual Zero This menu sets the oxygen concentration at which the analog current output is at minimum scale This option may be set a...

Страница 47: ...values which are between 0 to 25 Entering Y at the prompt resets the Analog current zero and full scale Entering N at prompt retains the current setting This menu is accessed from the Analog Output Se...

Страница 48: ...r may not execute Gas Auto calibration or the Front Panel User Setup menu The Master Lockout setting is accessed from the Front Panel Locks menu by typing 1 on the RS 232 terminal 4 1 2 13 2 Gas Calib...

Страница 49: ...is number from the front panel to initiate the Front Panel User Setup mode A setting of 0 disables the password feature The User Setup Password setting is accessed from the Front Panel Locks menu by t...

Страница 50: ...ed to determine the thresholds for fault code 7 Sensor Calibration Signal High section 4 2 1 7 and fault code 8 Sensor Calibration Signal Low section 4 2 1 8 This percentage error may be set anywhere...

Страница 51: ...2 terminal 4 1 3 Change factory settings via Hardware Jumpers 4 1 3 1 Analog Voltage Output The Analog voltage output must be configured using the hardware settings In addition the software settings m...

Страница 52: ...r Division Division of Neutronics Inc 456 Creamery Way Exton PA 19341 RA JP4 JP5 Jumper access port in analyzer Case Model Mini ICS Bottom View JP4 JP5 JUMPERS 1 SHORTED 0 OPEN SELECT VOLTAGE OUTPUT R...

Страница 53: ...re any major servicing Periodic calibration of the sensor on known gas should be performed on a regular basis see section 4 2 The chart below should serve as a general guide for maintenance personnel...

Страница 54: ...has dropped below the mechanical set point of the Flow Switch in you Neutronics Inc Process Sampling system or Sample Conditioning Package In this flow condition the Oxygen reading may not be represen...

Страница 55: ...ured process not isolated from sensor during calibration calibration gas not applied incorrect calibration gas sensor nearing the end of its useful service period Helpful Hint Fault Code 8 is an accur...

Страница 56: ...1 and is not monitoring the process 4 3 1 15 Fault Code 28 Calibration Mode active The Calibration Mode active fault indicates that the system is in a maintenance mode Calibration mode is part of the...

Страница 57: ...Sensor Model CAG 250N 0 100 5 06 4900 53 0 Operations Manual C6 01 1000 02 0 Vac Power supply for Vac units only 6 01 1000 17 0 12 24 Vdc Power Supply for Vdc units only C6 01 1000 13 0 Relay Board C6...

Страница 58: ...ge Output 0 1 0 5 0 10V Analog Current Output 0 20mA 4 20 mA Range ID Voltage 0 1 O2 5 63 V 0 10 O2 6 25 V 0 25 O2 6 88 V 0 50 O2 7 50 V RELAY OUTPUTS O2 Alarm Field Adjustable Form C DPDT Voltage fre...

Страница 59: ...ilization POWER AC Unit 90 264 VAC 47 63 Hz Single Phase 2 5 Watts VDC Unit 10 30VDC 2 5 Watts WARRANTY Analyzer 12 months from date of shipment Sensor Model GP 6 months from date of shipment Model CA...

Страница 60: ...m and Relay Setup Information ICS And O2 Alarm Relays Failsafe Non Failsafe FAIL SAFE O2 Alarm Relay Ascending Descending ASCENDING O2 Alarm Trigger Level In 8 High ICS Start Inert Level In 7 Low ICS...

Страница 61: ...dable Format X Machine Code Machine Code With Checksum Tab Delimited Spreadsheet Rs 232 Delay Time Between Output 1 second X Auto Calibration Information Delay Between Calibration Relay On To Start Of...

Страница 62: ...N mode press simultaneously and release the keys indicated in figure 14 To return to normal operation press and release the same keys again To access the remaining available functions described in fig...

Страница 63: ...repair or service of the products and to modify the design as deemed suitable in so far as these materials or modifications maintain the stated warranty It is the sole responsibility of the buyer use...

Страница 64: ...t for the Model Mini ICS will be determined by the area classification in which it will be installed The enclosure type will also affect the user interface with the front panel The following figures w...

Страница 65: ...Date May 08 2018 Page 5 9 5 7 2 Rack Mount Enclosure Users will activate the three push buttons mounted on the enclosure door to interface with the module Each button corresponds to one button on the...

Страница 66: ...s to interface with the unit The left side has a three position spring return to center from left or right switch Turning the switch counter clockwise and releasing corresponds to incremental up UP an...

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