Bacharach High Performance Oilless Commercial Refrigerant Recovery... Скачать руководство пользователя страница 18

 

18 

Troubleshooting 

 

PROBLEM 

CAUSE 

ACTION 

Unit will not start –  

Fan does not run; 

compressor does not start 

Power Cord not attached 
No voltage at receptacle 

Attach Power Cord 
Verify voltage at job site 

Unit will not start –  

Fan starts and runs; 

compressor starts but will 

not stay on 

Optional 80% tank full shutoff cord 

not connected to tank 
Float switch in tank is open 

 
Tank is full and float switch has 

opened 

Connect cord 

 
Check tank switch with multi-

meter 
Change tanks or short cord and 

use scale 

Cooling fan runs but 

compressor will not start 

Circuit breaker has opened 

 
Discharge pressure too high 

 
 

HP Switch has opened 
Electronics failure in motor, or on 

printed circuit board 

Identify cause of breaker 

activation, rectify and reset 
Reduce pressure and rotate 

Purge Valve to “Purge” and back 

to “Recover” 
Reduce pressure 
Factory service required 

Compressor starts but 

cuts out within a few 

minutes; pressure 

indication on HP gauge is 

high 

Purge valve is in “Purge” position 

during recovery and HP switch 

activates 
Discharge valve is not open and 

HP switch activates 
Recovery tank valve not open 
Blocked discharge hose 
Air in system/tank 

Rotate Purge Valve to “Recover” 

 

 
Rotate Discharge Valve to “Open” 

position 
Open tank valve 
Check and clear blockage 
Bleed air from system/tank 

Compressor stops 

intermittently 

Vapor pressure of refrigerant in 

tank is close to HP trip point 

Reduce tank temperature 

Unit overheats 

Excessive suction pressure due to 

high ambient temperature 

Reduce inlet pressure below 

80 psi by throttling the inlet valve. 

Recovery process too 

slow 

Head pressure too high 

 
System refrigerant iced up 

 

 

 
 

 
Restriction in hoses or manifold 

gauge set 
Compressor seals are worn 

Reduce tank temperature or 

change tanks 
Throttle gauge manifold valves 

and discharge valve to reduce 

pressure differential between LP 

and HP gauges 
Interrupt process and allow ice to 

dissipate 
Check and clear restriction 

 
Rebuild compressor – check with 

wholesaler for assistance 

Содержание High Performance Oilless Commercial Refrigerant Recovery...

Страница 1: ...High Performance Oilless Commercial Refrigerant Recovery Unit User Manual 2079 1130 Rev 6 May 2010...

Страница 2: ...air Decomposition products are hazardous Liquid contact may cause frostbite All refrigerant containers equipment and hoses are under pressure CAUTION Before operating this unit please read this manua...

Страница 3: ...tank full shutoff kit P N 2090 0091 Pressure Ratings Low Side design pressure 450 PSI High Side design pressure 550 PSI Temperature Operating Range 32 to 104 F 10 to 40 C Case Blow Molded High Impact...

Страница 4: ...d Recovery Hose Connections 10 Liquid Push Pull Recovery Operations 11 Liquid Pull Recovery Charging Method 13 R 410A Recovery Special Notes 14 Purging the STINGER 15 DOT Recovery Cylinder Safety 16 R...

Страница 5: ...inders are rated at 350 psi with a pressure relief set at 550 psi These cylinders should not be used with R 410A Only cylinders rated at 400 psi with the relief valve setting at 600 psi should be used...

Страница 6: ...icing otherwise an electrical shock hazard will be present when the unit is disassembled Use caution when connecting or disconnecting hoses Improper usage may result in refrigerant burns frostbite If...

Страница 7: ...Full Shutoff Cord Optional This optional accessory connects to a DOT recovery cylinder s overfill sensor and automatically shuts the STINGER off when the recovery cylinder reaches 80 of its liquid fil...

Страница 8: ...20 type plug that requires the use of a customer supplied power cord adapter 7 Outlet Port 3 Inlet Port Valve 6 Outlet Port Valve 2 Purge Valve 4 Inlet Port 11 Power Switch 8 Circuit Breakers 9 Locati...

Страница 9: ...pen the vapor valve on the DOT recovery tank 4 Use the rear mounted power switch to turn ON the STINGER The compressor will now begin to recover refrigerant Note When recovering liquid in rare instanc...

Страница 10: ...resulting in premature bearing failure Use the liquid push pull method or the liquid pull method to transfer large amounts of liquid refrigerant virgin or dirty Attention You must use an agency approv...

Страница 11: ...tubing design on the equipment does not allow for a solid column of liquid refrigerant to be formed STEPS The liquid push pull recovery method requires the use of a third hose In addition a sight glas...

Страница 12: ...inder and push the liquid out of the system and into the recovery cylinder 6 If a sight glass is being used you should watch it to determine when all of the liquid has been removed from the system 7 T...

Страница 13: ...e liquid pull method to transfer large amounts of liquid refrigerant virgin or dirty The liquid pull method is used to move a large amount of liquid refrigerant without the refrigerant passing directl...

Страница 14: ...R 410A just like R 22 Under certain conditions however because of R 410A s higher vapor pressure and density you will have to take the following precautions CAUTION USE ONLY DOT RECOVERY CYLINDERS AP...

Страница 15: ...After recovery operations are complete and with the unit still powered ON and running make the following control valve position changes refer to illustration below Turn the inlet valve blue knob left...

Страница 16: ...80 of its liquid full limit It is recommended that you use this cord for added safety If your STINGER is not equipped with an 80 tank full shutoff cord or if you are using a recovery cylinder that do...

Страница 17: ...erant use the liquid push pull recovery method This method is three times faster than recovering liquid directly Refer to the liquid push pull instructions on Page 11 When possible recover from both t...

Страница 18: ...in a few minutes pressure indication on HP gauge is high Purge valve is in Purge position during recovery and HP switch activates Discharge valve is not open and HP switch activates Recovery tank valv...

Страница 19: ...19 Schematic Diagrams...

Страница 20: ...ressure 1 9 2015 0140 Printed Circuit Board 110 120 VAC 1 9 2015 0160 Printed Circuit Board 220 VAC 1 10 2043 0160 Screen Guard Condenser 1 11 2043 0130 Screen Guard Fan 1 12 2014 0030 Circuit Breaker...

Страница 21: ...21 STINGER Exploded View...

Страница 22: ...Journal Bearing 1 2081 0260 9 Crank 1 2077 0940 10 Gasket 1 2081 0300 11 Crank Housing End Cover 1 2051 1920 12 Screw Cap M5 x 18MM 4 2081 0390 13 Shim 0 002 1 2081 0420 14 Shim 0 003 1 2081 0430 15...

Страница 23: ...23 Compressor Exploded View...

Страница 24: ...lacement Proof of purchase will be required in order to process the RGA OTC exchange units are processed as no charge orders If the unit is outside the 90 day OTC exchange period but within the 1 year...

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