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4 Cold Weather Operations

4 Cold Weather Operations

W W W . B A L T I M O R E A I R C O I L . E U

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COLD WEATHER OPERATIONS

About cold weather operation

BAC cooling equipment can be operated in sub freezing ambient conditions provided the proper measures are

taken. Listed below are general guidelines which should be followed to minimize the possibility of coil freeze-up.

As these guidelines may not include all aspects of the anticipated operation scheme, system designer and

operator must thoroughly review the system, location of the equipment, controls and accessories to ensure reliable

operation at all times.

Protection against sump water freezing

To prevent sump water from freezing, either sump heaters or a remote sump located in a heated indoor area must

be installed. For a seasonal shut down during the cold weather period, it is recommended to drain the sump and

basin.
Thermostats for electrical sump heaters for this equipment are to be set to maintain a sump water temperature of

4°C.

CAUTION

Switch of heaters when the sump is drained.

Capacity control

In addition to protecting the sump water, all exposed water piping, in particular make-up water lines should be heat

traced and insulated.
It is necessary to prevent the recirculating water from approaching freezing conditions when the system is

operating under load. The most « critical » situation occurs, if operation at subfreezing conditions coincides with

light load conditions. The key to protecting the recirculating water is capacity control by adjustment of air flow to

maintain the temperature of the recirculating water minimal above freezing point. As a rule of thumb this minimum

temperature is 5°C, but there are applications, where even lower temperatures can be accepted. (Contact your

local BAC Balticare representative for advice.)
The desired method to match the cooling capacity to load and weather conditions is to adjust the air flow by the

use of modulating controls (variable speed drives).
Alternatively, multi speed fan motors or fan cycling can be applied, but fans operating on a common heat exchange

section should always be operated simultaneously.
Whenever two speed motors are used for capacity control, a time delay of at least 15 seconds is required when

switching form high to low speed. Sudden switch over might damage the drive system or the motor.

PTE

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Содержание PTE

Страница 1: ...PTE Open Cooling Towers OPERATING AND MAINTENANCE INSTRUCTIONS MPTEv11EN...

Страница 2: ...eafter in accordance with recognized Codes of Practice such as EUROVENT 9 5 6 ACOP HSC L8 Guide des bonnes pratiques Legionella et tours a ror frig rantes etc Water sampling test results and correctiv...

Страница 3: ...eaning X X X Disinfection X X X Drain basin X depends on applied code of practice Notes 1 Water treatment and auxiliary equipment integrated in the cooling system may require additions to the table ab...

Страница 4: ...e 9 Biological control 11 Chemical treatment 12 Passivation 12 4 Cold Weather Operations 13 About cold weather operation 13 Protection against sump water freezing 13 Capacity control 13 FRP propeller...

Страница 5: ...ical section 1 Fan guard 2 Axial fan 3 Drive system 4 Eliminators 5 Water distribution system 6 Fill 7 Combined inlet shields 8 Cold water basin 9 Water outlet connection 10 Drain 11 Overflow 12 Strai...

Страница 6: ...xternal pipework The equipment outlet piping must be installed under the operating level of the equipment to prevent air suction and pump cavitation Suction pipe sizing should be done according to goo...

Страница 7: ...rol device steps must be taken to avoid operating at or near to the fan s critical speed For more information consult your local BAC Balticare representative ELECTRICAL SAFETY All electrical component...

Страница 8: ...cal applicable laws and regulations If the proper and required access means are not present temporary structures need to be foreseen Under no circumstance can one use parts of the unit that are not de...

Страница 9: ...thereafter Moreover there must be an ongoing programme of monitoring in place to ensure the water treatment system is maintaining the water quality within the control guidelines Check and adjustments...

Страница 10: ...sulfates parameters does not exceed 650 mg l for Baltibond SST304L Baltiplus protection pH 6 5 to 9 0 pH during initial passivation Below 8 2 Total hardness as CaCO3 50 to 600 mg l Total alkalinity as...

Страница 11: ...down Evaporation loss Cycles of concentration 1 The evaporation loss is not only function of the heat load but also depends on climatic conditions the type of equipment used and the method of capacity...

Страница 12: ...de regular monthly monitoring of the circulating and make up water quality 5 If it is proposed to operate a treatment programme outside the BAC Water Quality Control Guidelines the BAC factory warrant...

Страница 13: ...ddition to protecting the sump water all exposed water piping in particular make up water lines should be heat traced and insulated It is necessary to prevent the recirculating water from approaching...

Страница 14: ...o prevent bearing damage on fan motors CAUTION Refer to fan motor nameplate data when programming a VFD The purpose of a low level cut out switch for pump protection is to protect the pump from runnin...

Страница 15: ...iment can become corrosive and cause deterioration of the metallic basin fittings When flushing the basin the strainers should be left in place to prevent the sediment from re entering the unit system...

Страница 16: ...ation and wrapping of float ball As the water circulating through the unit is cooled it collects in the cold water basin and passes through the strainers into the system The operating water level is c...

Страница 17: ...ing fill the sump with water until 2 cm above operating level Adjust the wing nuts of the float ball so that the make up valve is completely closed Before starting the unit for the first time fill the...

Страница 18: ...clean Also ensure that control and safety devices such as low level cut out switches are operational clean and properly incorporated into the control circuit CAUTION Sump heaters can be hot DRIVE SYST...

Страница 19: ...ating the motor base adjustment screw Check belt tension as follows 1 Shut off fan s 2 Rotate the fan sheave half a turn to evenly distribute the tension in the belt before measuring 3 Check belt tens...

Страница 20: ...24 hours operation If belt tensioning is required please proceed as follows 1 Loosen the lock nuts on the motor base adjusting screws 2 Turn the motor base adjusting screws clockwise to tension the be...

Страница 21: ...edure See figure below 1 Stop fan s and remove side access panel s 2 Remove the drift eliminators through the sliding access doors 3 Loosen the set screw 4 Using a drift pin centre punch tap the colla...

Страница 22: ...nctioning of mechanical components or operational problems e g unwanted ice formation If this occurs a thorough inspection of the entire unit followed by immediate corrective action is needed If requi...

Страница 23: ...oper fit 2 If any of the above problems have been observed stop fan s and pump s and remove eliminators 3 Clean eliminators from debris and foreign matter Remove dirt and obstructions Replace damaged...

Страница 24: ...water and will reduce the suction of large airborne impurities and debris In addition they will prevent water from splashing out of the air intake side of the unit during fan cycling Inspect regularly...

Страница 25: ...nit Orientation of the combined inlet shield FAN SHAFT The exposed areas of the fan shaft are coated with a soft seal for added corrosion protection It is recommended that the coating be inspected for...

Страница 26: ...der and fan guard and these should be inspected for Fan blade tip clearance Pitch angle Bolt torque Excessive vibration Deterioration of fan assembly Correct or adjust if necessary Before any disassem...

Страница 27: ...of motor for corrosion If the motor is equipped with space heaters these must be activated when the motor is idle in order to prevent condensation inside the motor CAUTION Do not run start the fan mo...

Страница 28: ...grease guns since they may rupture the bearing seals When lubricating purge the old grease from the bearing by gradually adding grease until a bead of new grease appears at the seal In particular when...

Страница 29: ...er jet and install 10 Remove debris from access doors and panels with soft brush and soap water 11 Close drain and open make up supply Fill system up to overflow level with clean water DISINFECTION Di...

Страница 30: ...A proper regularly monitored biocide programme reduces the need for cleaning and disinfection actions significantly W W W B A L T I M O R E A I R C O I L E U 30...

Страница 31: ...pray distribution branch grommets Set of belts if applicable Baltiplus Baltibond repair touch up kits Insist on factory authorised parts to avoid loss of efficiency or an operational risk which may oc...

Страница 32: ...frig rantes Minist res de l Emploi et de la Solidarit Minist re de l Economie des Finances et de l Industrie Minist re de l Environnement Juin 2001 54p Voorkom Legionellose Minsterie van de Vlaamse Ge...

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Страница 36: ...AGE EVAPORATIVE CONDENSERS HYBRID PRODUCTS PARTS EQUIPMENTS SERVICES www BaltimoreAircoil eu info BaltimoreAircoil eu Please refer to our website for local contact details Industriepark Zone A B 2220...

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