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To check the operating level, proceed as follows:
1. Remove combined inlet shields.
2. Measure height from sump bottom to water level and compare with face value from table.
3. Check valve for leakage and replace valve, if necessary.
4. Check that float arm can move freely and that float ball floats and closes valve.
5. Ensure that make-up water supply is adequate.

BLOW DOWN

In case of a continuous blow down with a metering valve in the bleed line, ensure that the valve is unobstructed

and that blow down water can drain freely. Measure the blow down flow rate by recording the time needed to fill a

given volume.
For automatic blow down using conductivity control, ensure that the conductivity probe is clean and that the blow

down solenoid valve is operational. Unless you have a specific adjustment procedure, your water treatment

company should check and adjust set points.

SUMP HEATER PACKAGE

Sump heaters must only operate in the winter to prevent the sump water from freezing, when the water pump(s)

and the fan(s) are shut off.
Under no circumstances should sump heaters operate at other times as they could potentially heat the water to

temperature levels, which are favourable to bacteriological growth. Ensure every six months the heater thermostat

is properly set and clean. Also ensure that control and safety devices, such as low level cut out switches, are

operational, clean and properly incorporated into the control circuit.

CAUTION

Sump heaters can be hot.

DRIVE SYSTEM

Belt Driven Units

The drive system consists of a specially designed belt, a fan sheave and a motor sheave. The high efficiency belt

provides the premium quality necessary for evaporative cooling equipment service.
Together these components provide a highly reliable system with low maintenance requirements. The drive

system should be inspected periodically to check the belt tension, condition of the sheaves and belt, and when

necessary adjust the tension. The recommended service intervals are specified elsewhere.

Initial Start-up:

If the equipment was supplied in assembled major sections the drive has been tensioned and

aligned at the factory. Also in this case it is recommended to always check drive alignment and belt tensioning.

If equipment was supplied completely knocked-down (KD) then check drive alignment & belt tensioning as per

procedures outlined below.

Seasonal Start-Up:

Readjust the tension on the belt. Check condition of sheaves.

Operation:

After initial unit start-up or the installation of a new belt, the tension must be readjusted after the

first 24 hours of operation. Thereafter the condition of the belt should be checked monthly and the tension

adjusted as necessary, but at least once every 3 months.

W W W . B A L T I M O R E A I R C O I L . E U

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Содержание PTE

Страница 1: ...PTE Open Cooling Towers OPERATING AND MAINTENANCE INSTRUCTIONS MPTEv11EN...

Страница 2: ...eafter in accordance with recognized Codes of Practice such as EUROVENT 9 5 6 ACOP HSC L8 Guide des bonnes pratiques Legionella et tours a ror frig rantes etc Water sampling test results and correctiv...

Страница 3: ...eaning X X X Disinfection X X X Drain basin X depends on applied code of practice Notes 1 Water treatment and auxiliary equipment integrated in the cooling system may require additions to the table ab...

Страница 4: ...e 9 Biological control 11 Chemical treatment 12 Passivation 12 4 Cold Weather Operations 13 About cold weather operation 13 Protection against sump water freezing 13 Capacity control 13 FRP propeller...

Страница 5: ...ical section 1 Fan guard 2 Axial fan 3 Drive system 4 Eliminators 5 Water distribution system 6 Fill 7 Combined inlet shields 8 Cold water basin 9 Water outlet connection 10 Drain 11 Overflow 12 Strai...

Страница 6: ...xternal pipework The equipment outlet piping must be installed under the operating level of the equipment to prevent air suction and pump cavitation Suction pipe sizing should be done according to goo...

Страница 7: ...rol device steps must be taken to avoid operating at or near to the fan s critical speed For more information consult your local BAC Balticare representative ELECTRICAL SAFETY All electrical component...

Страница 8: ...cal applicable laws and regulations If the proper and required access means are not present temporary structures need to be foreseen Under no circumstance can one use parts of the unit that are not de...

Страница 9: ...thereafter Moreover there must be an ongoing programme of monitoring in place to ensure the water treatment system is maintaining the water quality within the control guidelines Check and adjustments...

Страница 10: ...sulfates parameters does not exceed 650 mg l for Baltibond SST304L Baltiplus protection pH 6 5 to 9 0 pH during initial passivation Below 8 2 Total hardness as CaCO3 50 to 600 mg l Total alkalinity as...

Страница 11: ...down Evaporation loss Cycles of concentration 1 The evaporation loss is not only function of the heat load but also depends on climatic conditions the type of equipment used and the method of capacity...

Страница 12: ...de regular monthly monitoring of the circulating and make up water quality 5 If it is proposed to operate a treatment programme outside the BAC Water Quality Control Guidelines the BAC factory warrant...

Страница 13: ...ddition to protecting the sump water all exposed water piping in particular make up water lines should be heat traced and insulated It is necessary to prevent the recirculating water from approaching...

Страница 14: ...o prevent bearing damage on fan motors CAUTION Refer to fan motor nameplate data when programming a VFD The purpose of a low level cut out switch for pump protection is to protect the pump from runnin...

Страница 15: ...iment can become corrosive and cause deterioration of the metallic basin fittings When flushing the basin the strainers should be left in place to prevent the sediment from re entering the unit system...

Страница 16: ...ation and wrapping of float ball As the water circulating through the unit is cooled it collects in the cold water basin and passes through the strainers into the system The operating water level is c...

Страница 17: ...ing fill the sump with water until 2 cm above operating level Adjust the wing nuts of the float ball so that the make up valve is completely closed Before starting the unit for the first time fill the...

Страница 18: ...clean Also ensure that control and safety devices such as low level cut out switches are operational clean and properly incorporated into the control circuit CAUTION Sump heaters can be hot DRIVE SYST...

Страница 19: ...ating the motor base adjustment screw Check belt tension as follows 1 Shut off fan s 2 Rotate the fan sheave half a turn to evenly distribute the tension in the belt before measuring 3 Check belt tens...

Страница 20: ...24 hours operation If belt tensioning is required please proceed as follows 1 Loosen the lock nuts on the motor base adjusting screws 2 Turn the motor base adjusting screws clockwise to tension the be...

Страница 21: ...edure See figure below 1 Stop fan s and remove side access panel s 2 Remove the drift eliminators through the sliding access doors 3 Loosen the set screw 4 Using a drift pin centre punch tap the colla...

Страница 22: ...nctioning of mechanical components or operational problems e g unwanted ice formation If this occurs a thorough inspection of the entire unit followed by immediate corrective action is needed If requi...

Страница 23: ...oper fit 2 If any of the above problems have been observed stop fan s and pump s and remove eliminators 3 Clean eliminators from debris and foreign matter Remove dirt and obstructions Replace damaged...

Страница 24: ...water and will reduce the suction of large airborne impurities and debris In addition they will prevent water from splashing out of the air intake side of the unit during fan cycling Inspect regularly...

Страница 25: ...nit Orientation of the combined inlet shield FAN SHAFT The exposed areas of the fan shaft are coated with a soft seal for added corrosion protection It is recommended that the coating be inspected for...

Страница 26: ...der and fan guard and these should be inspected for Fan blade tip clearance Pitch angle Bolt torque Excessive vibration Deterioration of fan assembly Correct or adjust if necessary Before any disassem...

Страница 27: ...of motor for corrosion If the motor is equipped with space heaters these must be activated when the motor is idle in order to prevent condensation inside the motor CAUTION Do not run start the fan mo...

Страница 28: ...grease guns since they may rupture the bearing seals When lubricating purge the old grease from the bearing by gradually adding grease until a bead of new grease appears at the seal In particular when...

Страница 29: ...er jet and install 10 Remove debris from access doors and panels with soft brush and soap water 11 Close drain and open make up supply Fill system up to overflow level with clean water DISINFECTION Di...

Страница 30: ...A proper regularly monitored biocide programme reduces the need for cleaning and disinfection actions significantly W W W B A L T I M O R E A I R C O I L E U 30...

Страница 31: ...pray distribution branch grommets Set of belts if applicable Baltiplus Baltibond repair touch up kits Insist on factory authorised parts to avoid loss of efficiency or an operational risk which may oc...

Страница 32: ...frig rantes Minist res de l Emploi et de la Solidarit Minist re de l Economie des Finances et de l Industrie Minist re de l Environnement Juin 2001 54p Voorkom Legionellose Minsterie van de Vlaamse Ge...

Страница 33: ...W W W B A L T I M O R E A I R C O I L E U...

Страница 34: ...W W W B A L T I M O R E A I R C O I L E U...

Страница 35: ...W W W B A L T I M O R E A I R C O I L E U...

Страница 36: ...AGE EVAPORATIVE CONDENSERS HYBRID PRODUCTS PARTS EQUIPMENTS SERVICES www BaltimoreAircoil eu info BaltimoreAircoil eu Please refer to our website for local contact details Industriepark Zone A B 2220...

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