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3

SERIES 3000 COOLING TOWER

Introduction

Unit Weights

Before rigging any unit, the weight of each section should be verified from the unit 
certified drawing. Some accessories add additional weight as shown on the respective 
accessory drawings.

Anchoring

Seven-eighths (7/8”) diameter holes are provided in the bottom flange of the basin section 
for bolting the unit to the support beams. Refer to the suggested support location drawing 
included in the submittal for location and quantity of the mounting holes. 

The unit must 

be level for proper operation.

 Anchor bolts must be provided by others. The IBC rating is 

only certified with standard anchorage locations. Using alternate anchorage locations or 
alternate steel supports will void any IBC wind or seismic ratings. Contact your local BAC 
Representative for details

Cold Weather Operation

These products must be protected by mechanical and operational methods against damage 
and/or reduced effectiveness due to possible freeze-up. Please refer to the 

Series 3000 

Operation & Maintenance Manual 

on www.BaltimoreAircoil.com, or contact your local BAC 

Representative for recommended cold weather operation strategies.

Location

All evaporative cooling equipment must be located to ensure an adequate supply of fresh 
air to the unit air intakes. When units are located adjacent to walls or in enclosures, 
care must be taken to ensure the warm, saturated, discharge air is not deflected and 
recirculated back to the air intakes.

Each unit should be located and positioned to prevent the introduction of discharge 
air into the ventilation system of any building. For detailed recommendations on BAC 
equipment layout, see our website at www.BaltimoreAircoil.com or contact your local 
Representative.

Warranties

Please refer to the Limitation of Warranties (located in the submittal package) applicable 
to and in effect at the time of the sale/purchase of these products.

Unit Operation

Prior to start-up and unit operation, refer to the 

Series 3000 Operation & Maintenance 

Manual 

shipped with the unit and also available at www.BaltimoreAircoil.com.

NOTE:

 Each unit must be located 

and positioned to prevent the 
introduction of discharge air 
into the ventilation systems of 
the building on which the unit is 
located and of adjacent buildings.

ATTENTION: 

Before an actual lift 

is undertaken, ensure no water, 
snow, ice, or debris has collected 
in the basin or elsewhere in the 
unit. Such accumulations will add 
substantially to the equipment’s 
lifting weight.

Introduction

Safety

Shipping

Pre-Rigging Checks

Unit Weights
Anchoring

Cold Weather Operation

Location

Warranties

Unit Operation

Содержание 3000 Series

Страница 1: ...RIGGING ASSEMBLY INSTRUCTIONS Series 3000 Cooling Tower Series 3000...

Страница 2: ...followed and to assure that all necessary equipment will be available beforehand Be sure to have a copy of the certified drawing available for reference If you do not have a copy of this drawing or i...

Страница 3: ...Assembly 6 Multi Cell Installation 6 Multi Cell Unit Assembly 6 Flume Box Installation 8 Optional Positive Closure Plate Installation 9 Fan Guard Installation 9 One Piece Fan Guard 10 Two Piece Fan G...

Страница 4: ...ning the bill of lading The following parts should be inspected Sheaves and Belts Gearbox Bearings Bearing Supports Fan Motor s Fan s and Fan Shaft s Float Valve Assembly s Water Distribution System F...

Страница 5: ...located to ensure an adequate supply of fresh air to the unit air intakes When units are located adjacent to walls or in enclosures care must be taken to ensure the warm saturated discharge air is no...

Страница 6: ...s Section Only Min W1 Spreader Bar Lifting Cable Spreader Bar Lower Spreader Bar Min W2 H Safety Slings Lifting Device Lifting Rig Lower Section Shown For multi cell units the lifting devices may be r...

Страница 7: ...ap 5 Complete assembly using the external bolt holes as guides for alignment Before lowering the upper section onto the lower section be sure to line up the bolt holes using drift pins as illustrated...

Страница 8: ...unit support and bolt in place 2 Wipe down the surface adjacent to the flume opening of Cell 1 to remove any dirt or moisture that may have accumulated during shipment 3 Wipe down the flanges on both...

Страница 9: ...9 Expanded View Figure 10 Elevation View 2 Layers of Flat Butyl Sealer Tape A A Cell 1 Cell 2 3 8 S T Screw 2 Layers of Flat Butyl Sealer Tape Flume Box Cell 1 Cell 2 2 Layers of Flat Butyl Sealer Tap...

Страница 10: ...plate remove the closure plate and gasket Retighten the flume box using the wing nuts and flat washers 2 Layers of Flat Butyl Sealer Tape B B Cell 1 Cell 2 Neoprene Gasket Positive Closure Plate 3 8...

Страница 11: ...the cooling tower is placed in operation Never step or walk on the fan guard Failure to follow these instructions may result in serious injury or death NOTE 1 Existing 3 8 stud and nut for guard moun...

Страница 12: ...Using six U bolt assemblies fasten the two halves of the fan guard together as illustrated in Figure 14 Detail B Locate the U bolt assemblies along the seam between the two guard halves per the X and...

Страница 13: ...ust be securely in place before the cooling tower is placed in operation Never step or walk on the fan guard Failure to follow these instructions may result in serious injury or death Four Piece Fan G...

Страница 14: ...3x 16 6 3 4 6 11 9 16 14 1 5 8 19 5 3 4 S3E XES3E 1424 14x 16 6 3 4 6 11 9 16 14 1 5 8 20 9 1 2 Table 5 Flow Control Valve NOTES FOR FIGURE 16 1 All piping shown by dashed lines is to be furnished by...

Страница 15: ...gned to clear the railing Adjust static lift as required 5 For units installed on vibration isolation rails provided by others flexible connections should be installed in the piping just before the to...

Страница 16: ...for Belt Tensioning Rigid Conduit Hole in Casing Panel Should be Large Enough to Accommodate Conduit Seal with Waterproof Sealant Rigid Conduit Outside Tower Turned Down to Junction Box or Safety Swit...

Страница 17: ...an Motor Face B Face A Face B Face A Face B Face A Face B Face A CT 4 CT 3 CT 2 CT 1 Fan Motor Rigid Conduit Hole in Casing Panel Should be Large Enough to Accommodate Conduit Seal with Waterproof Sea...

Страница 18: ...roper Voltage and Horsepower of Fan Motor Hole in Casing Panel Should be Large Enough to Accommodate Conduit Seal with Waterproof Sealant Rigid Conduit Outside Tower Turned Down to Junction Box or Saf...

Страница 19: ...ration and maintenance of this equipment WARNING Pacemaker danger Magnetic and electromagnetic fields in the vicinity of current carrying conductors and ENDURADRIVE Fan System motors can result in a s...

Страница 20: ...slot Slowly lower the fan onto the shaft until the fan hub is flush against the factory installed tangent locking collar Figure 29 7 Gradually tighten the bushing bolts in several passes to evenly sea...

Страница 21: ...Disk Figure 25 Attached to Blade Shanks Figure 26 Remove Shipping Restraint Hardware Figure 27 Lift Fan From Crate Model Number Bushing Type Bushing O D Hex Key Size Torque 1020 x U 4 10mm 50 Ft Lb 12...

Страница 22: ...sealer tape too thinly or overlap at the corners When it is necessary to splice the sealer tape be sure to press the two ends together to form a smooth continuous strip Apply a second layer of trapezo...

Страница 23: ...stalled by others After the controls are wired reinstall the cover plate on the terminal box A B C Terminal Box Pr e Wiring Factory Mounted Some field installation and wiring required Access Door Figu...

Страница 24: ...RS ICE THERMAL STORAGE EVAPORATIVE CONDENSERS HYBRID PRODUCTS PARTS SERVICES w w w B a l t i m o r e A i r c o i l c o m 7600 Dorsey Run Road Jessup MD 20794 Telephone 410 799 6200 Fax 410 799 6416 20...

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