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Factory Pre-Wired Terminal Box (Optional)

BAC offers an optional terminal box with factory pre-wiring for Series 3000 Cooling 
Towers. When this option is ordered, the cooling tower’s fan motor(s) and vibration cutout 
switch are wired at the factory (through flexible conduit and the mechanical equipment 
support) and terminated on the outside face of the BAC unit in a clearly marked, 304 
Stainless Steel, NEMA 3R terminal box (see 

Figure 33

 for the exterior location of the box 

on the cooling tower).

The box includes a cover plate, which once removed reveals an easy-to-follow wiring 
diagram and modular terminal blocks. Remove the cover plate, and install the collar (ships 
loose in the cooling tower’s basin) which has prepunched conduit holes. Wiring from the 
terminal blocks to the unit controls is sized, provided and installed by others. After the 
controls are wired, reinstall the cover plate on the terminal box.

?

A.

B.

C.

Terminal  Box/Pr e-Wiring

(Factory  Mounted)
Some  field installation  and

wiring  required.

Access  Door

Figure 33.

 Factory Pre-Wired Terminal Box Location

Optional Accessory 

Installation

Side Outlet Depressed Sump 
Box

Factory Pre-Wired Terminal 
Box

Additional Optional 
Accessories and Equipment

Additional Optional Accessories and Equipment

All platforms, ladders, safety cages, and VR stacks will be factory assembled and will 
ship pre-assembled for field installation. 

All optional accessories should be installed after 

the unit is rigged.

 These pre-assembled options should be installed on the cooling tower 

as shown on the appropriate reference drawing in the “Customer Information Packet.” 
Installation for additional optional accessories should also be installed as shown on the 
appropriate reference drawing in the “Customer Information Packet.” This packet will be 
in an envelope attached to the side of the unit or located in a box inside the unit.

Содержание 3000 Series

Страница 1: ...RIGGING ASSEMBLY INSTRUCTIONS Series 3000 Cooling Tower Series 3000...

Страница 2: ...followed and to assure that all necessary equipment will be available beforehand Be sure to have a copy of the certified drawing available for reference If you do not have a copy of this drawing or i...

Страница 3: ...Assembly 6 Multi Cell Installation 6 Multi Cell Unit Assembly 6 Flume Box Installation 8 Optional Positive Closure Plate Installation 9 Fan Guard Installation 9 One Piece Fan Guard 10 Two Piece Fan G...

Страница 4: ...ning the bill of lading The following parts should be inspected Sheaves and Belts Gearbox Bearings Bearing Supports Fan Motor s Fan s and Fan Shaft s Float Valve Assembly s Water Distribution System F...

Страница 5: ...located to ensure an adequate supply of fresh air to the unit air intakes When units are located adjacent to walls or in enclosures care must be taken to ensure the warm saturated discharge air is no...

Страница 6: ...s Section Only Min W1 Spreader Bar Lifting Cable Spreader Bar Lower Spreader Bar Min W2 H Safety Slings Lifting Device Lifting Rig Lower Section Shown For multi cell units the lifting devices may be r...

Страница 7: ...ap 5 Complete assembly using the external bolt holes as guides for alignment Before lowering the upper section onto the lower section be sure to line up the bolt holes using drift pins as illustrated...

Страница 8: ...unit support and bolt in place 2 Wipe down the surface adjacent to the flume opening of Cell 1 to remove any dirt or moisture that may have accumulated during shipment 3 Wipe down the flanges on both...

Страница 9: ...9 Expanded View Figure 10 Elevation View 2 Layers of Flat Butyl Sealer Tape A A Cell 1 Cell 2 3 8 S T Screw 2 Layers of Flat Butyl Sealer Tape Flume Box Cell 1 Cell 2 2 Layers of Flat Butyl Sealer Tap...

Страница 10: ...plate remove the closure plate and gasket Retighten the flume box using the wing nuts and flat washers 2 Layers of Flat Butyl Sealer Tape B B Cell 1 Cell 2 Neoprene Gasket Positive Closure Plate 3 8...

Страница 11: ...the cooling tower is placed in operation Never step or walk on the fan guard Failure to follow these instructions may result in serious injury or death NOTE 1 Existing 3 8 stud and nut for guard moun...

Страница 12: ...Using six U bolt assemblies fasten the two halves of the fan guard together as illustrated in Figure 14 Detail B Locate the U bolt assemblies along the seam between the two guard halves per the X and...

Страница 13: ...ust be securely in place before the cooling tower is placed in operation Never step or walk on the fan guard Failure to follow these instructions may result in serious injury or death Four Piece Fan G...

Страница 14: ...3x 16 6 3 4 6 11 9 16 14 1 5 8 19 5 3 4 S3E XES3E 1424 14x 16 6 3 4 6 11 9 16 14 1 5 8 20 9 1 2 Table 5 Flow Control Valve NOTES FOR FIGURE 16 1 All piping shown by dashed lines is to be furnished by...

Страница 15: ...gned to clear the railing Adjust static lift as required 5 For units installed on vibration isolation rails provided by others flexible connections should be installed in the piping just before the to...

Страница 16: ...for Belt Tensioning Rigid Conduit Hole in Casing Panel Should be Large Enough to Accommodate Conduit Seal with Waterproof Sealant Rigid Conduit Outside Tower Turned Down to Junction Box or Safety Swit...

Страница 17: ...an Motor Face B Face A Face B Face A Face B Face A Face B Face A CT 4 CT 3 CT 2 CT 1 Fan Motor Rigid Conduit Hole in Casing Panel Should be Large Enough to Accommodate Conduit Seal with Waterproof Sea...

Страница 18: ...roper Voltage and Horsepower of Fan Motor Hole in Casing Panel Should be Large Enough to Accommodate Conduit Seal with Waterproof Sealant Rigid Conduit Outside Tower Turned Down to Junction Box or Saf...

Страница 19: ...ration and maintenance of this equipment WARNING Pacemaker danger Magnetic and electromagnetic fields in the vicinity of current carrying conductors and ENDURADRIVE Fan System motors can result in a s...

Страница 20: ...slot Slowly lower the fan onto the shaft until the fan hub is flush against the factory installed tangent locking collar Figure 29 7 Gradually tighten the bushing bolts in several passes to evenly sea...

Страница 21: ...Disk Figure 25 Attached to Blade Shanks Figure 26 Remove Shipping Restraint Hardware Figure 27 Lift Fan From Crate Model Number Bushing Type Bushing O D Hex Key Size Torque 1020 x U 4 10mm 50 Ft Lb 12...

Страница 22: ...sealer tape too thinly or overlap at the corners When it is necessary to splice the sealer tape be sure to press the two ends together to form a smooth continuous strip Apply a second layer of trapezo...

Страница 23: ...stalled by others After the controls are wired reinstall the cover plate on the terminal box A B C Terminal Box Pr e Wiring Factory Mounted Some field installation and wiring required Access Door Figu...

Страница 24: ...RS ICE THERMAL STORAGE EVAPORATIVE CONDENSERS HYBRID PRODUCTS PARTS SERVICES w w w B a l t i m o r e A i r c o i l c o m 7600 Dorsey Run Road Jessup MD 20794 Telephone 410 799 6200 Fax 410 799 6416 20...

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