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ROUTINE MAINTENANCE

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 • Keep the cutter block clean and free from dust build up.

•  Check the cutter block regularly for chipped blades and 

damage to block i.e cracks in the cutter block.

•  When changing the cutter block, remove the cutter 

block and place safely away, clean the spindle by 
spraying a light coating of oil over the shaft and install 
a new cutter block.

WARNING!! DISCONNECT THE MACHINE 
FROM THE MAINS BEFORE CONTINUING!

•  Opening the access door for the spindle moulder, check 

the belt tension. If the belt is loose, using the 16mm socket 
spanner loosen the motor bolts and push/pull until the belt 
is under tension again, tighten the motor bolts to keep the 
tension.

•  After several months of constant use the condition of 

the chains, sprockets,tension of the drive belts and the 
threaded drive shafts of the rise and fall tilt mechanisms 
will need to be checked. That may require a service 
engineer to oversee the job.

If you find that the machine is not performing as it should 
please contact our “Technical Sales Team” by phone on 03332 
406406.

TROUBLE SHOOTING CHART

Problem

Cause

Solution

Motor is slow or weak

Voltage from source is low
Windings are burned out or open
Power switch is defective
Circuit is overloaded with appliance, lights or other 
electrically power equipment

Check the voltage from your electricity supplier
Have the Motor checked/repaired
Have the power switch replaced
DO NOT use other appliances on the same circuit when 
using this machine

Motor overheats

Motor is overloaded
Blunt cutting tool

Check the voltage from your electricity supplier
Replace the cutting tool

When cutting the cutter burns 
the work-piece or stalls the 
motor

Cutting tool is blunt
Work-piece is warped 

Replace the cutting tool
Replace the work-piece

Spindle tilt and height handles
are hard to turn

Tilt locking handle is not fully released
Spindle height handle is not fully released

Release tilt locking handle
Release height locking handle 

Spindle moulder vibrates
excessively

Floor surface is uneven
V-belt is damaged
Milling tool is damaged
Loose bolt, screws and nuts

Adjust each leg in turn until machine is level
Replace the V-belt
Replace the cutting tool
Tighten all fixing

Spindle moulder does not start 
up

Motor power cord is not plugged in
Circuit fuse is blown
Circuit breaker is tripped
Motor power cord or switch is damaged

Plug in the motor power cord into the socket and switch on
Replace the circuit fuse
Reset the circuit breaker
Have the motor power cord or switch replaced

Power switch does not function

Power switch contacts are burned out
Capacitor is defective
Wiring connections are loose or damaged

Have the power switch replaced
Check the voltage from your electricity supplier
Have the capacitor replaced
Have the wiring connections checked/replaced

Fuses or circuit breakers open 
frequently

Motor is overloaded
Fuses or curcit breakers are the wrong size or defective
Blunt cutting tool
Power switch is defective

Feed work-piece more slowly
Replace fuses or circuit breakers
Replace the cutting tool
Have the power switch replaced

Motor stalls, blows fuses or trips
the circuit breakers

Motor is overloaded
Blunt cutting tool
Fuses or circuit breakers are the wrong size or defective
Feeding work-piece too rapidly

Check the voltage from your electricity supplier
Replace the cutting tool
Replace fuses or circuit breakers
Feed the work-piece through more slowly

Spindle moulder is noisy when 
in operation

Motor is loose or defective

Have the motor checked or replaced

WARNING! To prevent personal injury or damage to the spindle moulder, maintenance

and other repairs should be carried out by a qualified technician.

(Contact Axminster Tools & Machinery on 0800 371822)

Содержание 107703

Страница 1: ...AP200SM Spindle Moulder Code 107703 Original Instructions AT 08 02 2022 BOOK VERSION 4...

Страница 2: ...procedures when using this machine Fully read manual and safety instructions before use Eye protection should be worn Ear protection should be worn HAZARD Dust mask should be worn Cert No MX5110A Axmi...

Страница 3: ...h Washers M8 Thread E3 1 No Guide Roller Assembly E4 1 No Anti Kickback Assembly E5 Mitre FenceWork Clamp Assembly F 1 No 10mm Allen Key and 4mm Double Ended Allen Key Spindle Preset Stop Pin Assembly...

Страница 4: ...WHAT S INCLUDED 4 D D3 C3 D1 E4 E5 E1 E2 E3 C2 A C1 D2 F A1 G...

Страница 5: ...OPTIONAL ACCESSORIES 5 Code 340195 Code 950506 B4 B6 B2 B7 B3 B1 B5...

Страница 6: ...t use 230V a c powered tools anywhere within a site area that is flooded Keep machine clean Leave machine unplugged until work is about to commence Always disconnect by pulling on the plug body and no...

Страница 7: ...efore you start the machine Remove all loose clothing and enclose long hair Before operating the machine remove tie rings watches other jewellery and roll up sleeves above elbows Wear safety shoes nev...

Страница 8: ...xposed nails etc but leave the machine sitting on its pallet Remove the protective grease film that is coating all the unpainted parts of the machine Fig 01 02 03 04 SupportTable Assembly Spindle Guar...

Страница 9: ...ASSEMBLY 9 Guide Assembly Fig 07 08 09 D2 T Slot Threaded holes E2 E3 E4 E5 Continues Over Fig 10 11 12 13 E1 Fig 06 Cap head bolts washer D3...

Страница 10: ...9 20 21 1 Line up the pivot arm mounting bracket B6 with the four threaded holes to the side of the spindle moulder A and secure in place with four bolts and washers provided see fig 18 19 20 21 B6 A...

Страница 11: ...support arm B6 insert the machined slots in the extension table B1 over the pins B4 Locate the two lift shift handles B3 insert them through the holes in the table B1 into the threaded holes in the st...

Страница 12: ...level on the extension table B1 and using two spanners adjust nuts on the support rod B7 until the extension table is level 8 Lift up the left 90 stop see fig 34 lower the fence B2 down onto the exten...

Страница 13: ...38 Spindle Preset Stop Pin 90 to 5 Follow the instructions below to assemble the spindle stop assembly G Step 1 Fig 39 Step 2 Fig 40 G Step 3 Fig 41 Step 4 Fig 42 G Pin Hole Step 5 Fig 43 Access panel...

Страница 14: ...cess door Pivot arm mounting holes for extension table assembly Sliding table Spindle tilt operating handle 100mm Dust extraction outlet Sliding table handle Work table Fence with adjustable fingers A...

Страница 15: ...Reversing selector switch Mitre fence work clamp assembly Spindle tilt operating wheel Spindle preset stop pin set at 90 degrees Spindle preset stop pin set at 05 degrees Fully adjustable fences A wit...

Страница 16: ...Anti kickback height clamp Optional power feed mounting holes Guide roller height clamp Guide roller clamp Spindle guard clamp Fence adjusting knob 100mm Dust extraction outlet Rear access panel Spin...

Страница 17: ...A Spindle rise fall locking handle B Spindle height scale C 16 AMP socket for optional AF32 power feed assembly D Spindle tilt clamp illustration Spindle rise and fall illustration Spindle height scal...

Страница 18: ...RIPTION 18 Extension table fence 90 stop Extension table Pivot arm Extension table support rod Telescopic fence extension Fence 90 stop Extension table fence Distance stop assembly Spindle Moulder wit...

Страница 19: ...fence set to 45 Extension table angle scale Distance stop assembly magnifying glass A Clamp B Telescopic extension assembly Main table height adjusting nuts A Sliding table height adjusting nuts B Tab...

Страница 20: ...use of some form of lifting device hoist engine crane etc before you attempt to lift or move this machine 218kg SETTING THE FENCE The fence is a two piece adjusting system Each fence is independently...

Страница 21: ...freely without fouling the inside of the guard and that the guard is clamped firmly in place Adjusting the Feeder Roller Ant Kickback Assembly Levelling the SlidingTable Loosen the feeder roller clamp...

Страница 22: ...ocking the rise fall locking handle A turning the spindle moulder rise fall handle B clockwise then lock in place see fig 55 56 Using a 19mm spanner remove the bolt clamping block C spacing collar s D...

Страница 23: ...with spacing collars Tighten the arbor cap head screw securely Don t use a wrench extension or a hammer to tighten the cap head screw Cover the clearance zone around the cutter with table insert ring...

Страница 24: ...Feed the work piece straight across the machine table holding the fingers close together and guiding the work piece with the palms of your hands Work Piece Handling HSE Health and Safety Executive Co...

Страница 25: ...its entire length Recess machining may only be carried out with the aid of suitable longitudinal work piece stops When working complex shapes make jigs and guides to guide the work piece properly and...

Страница 26: ...long boards Easy to fit and can be removed for storage when not required Supplied with a long fence with a length stop Tenon Plate Code 950506 This accessory is a simple alloy plate that lifts the wor...

Страница 27: ...s the ability to rotate the head through 90 so that pressure can be applied to the work in either the vertical or horizontal planes The unit is secured to the table of the machine by bolting through o...

Страница 28: ...pindle tilt and height handles are hard to turn Tilt locking handle is not fully released Spindle height handle is not fully released Release tilt locking handle Release height locking handle Spindle...

Страница 29: ...WIRING DIAGRAM 29...

Страница 30: ...Qty 1 Spindle shaft 1 2 Spindle ring 50x30x30mm 1 3 Spindle ring 50x30x 10mm 1 4 Cutting tool 1 5 Lock flange 1 6 Allen bolt M12x25 1 7 Allen wrench 10mm 1 8 Spindle ring 50x30x20mm 1 9 Spindle ring...

Страница 31: ...ed pan head screw M4x30 2 A 13 Left panel machine housing 1 A 14 Startype screw M8x15 1 A 15 Lock nut M12 4 A 16 Thrust bearing 8101 2 A 17 Swing arm 1 A 18 Lock nut M16 1 A 19 Sliding bench optional...

Страница 32: ...EXPLODED DIAGRAMS LIST 32...

Страница 33: ...carriage 2 B 22 Flower nut 2 B 23 Flat washer 8mm 2 B 24 Batten 2 B 25 Countersunk head screw M5X10 12 B 26 Guide bolt 2 B 27 Carriage bolt M8x40 2 B 28 Lock screw M6X20 8 B 29 Fence extrusion 2 B 30...

Страница 34: ...et 1 C 17 Swivel head 1 C 18 Allen bolt M10x35 4 C 19 Spring washer 10mm 4 C 20 Flat washer 10mm 4 C 21 Allen bolt M6x20 4 C 22 Joint swivel rod 1 C 23 Elevator 1 C 24 Allen bolt M8x20 4 C 25 Allen bo...

Страница 35: ...all bearing 80202 1 D 14 Bushing worm 1 D 15 Worm 1 D 16 Carrier rise gear 1 D 17 Gear helical 1 D 18 Bushing spindle 1 D 19 Thrust bearing 8105 1 D 20 Special washer 1 D 21 Thin hex nut M20 2 D 22 Ri...

Страница 36: ...Gimbal 1 F 12 Swivel rod 1 No DESCRIPTION Qty G 1 Hex bolt M10x15 1 G 2 Flat washer 10mm 1 G 3 Guide bar 1 G 4 Joint tension 1 G 5 Flat washer 16mm 1 G 6 Hex nut M16 1 G 7 Thread joint 1 G 8 Lock nut...

Страница 37: ...de bar 1 I 2 End cap 2 I 3 Telescopic arm 1 I 4 Hex bolt M6x12 4 I 5 Circle 24mm 8 I 6 Ball bearing 61901 8 I 7 Partiality shelf 4 I 8 Wheel 4 I 9 Telescopic arm 1 I 10 Hex bolt M6x12 1 I 11 Cross rec...

Страница 38: ...r handle 1 J 8 Spring washer 6mm 1 J 9 Seat B 1 J 10 Staff gauge B 1 J 11 Block 1 J 12 End stop 1 J 13 Slaver 1 J 14 Countersunk head screw M6x30 2 J 15 Bolt guide 1 J 16 Spring washer 6mm 1 J 17 Flow...

Страница 39: ...2 K 4 Bolt guide 1 No DESCRIPTION Qty L 1 Table ring 200mm for tilt 1 L 2 Table ring 110 80mm 1 L 3 Table ring 150 110mm 2 L 4 Table ring 200 150mm 1 L 5 Flange 1 L 6 Collet 1 L 7 Spindle shaft 1 Spi...

Страница 40: ...NOTES 40...

Страница 41: ...NOTES 41...

Страница 42: ...ars For more information visit axminstertools com 3years Axminster Tools Axminster Devon EX13 5PH axminstertools com The packaging is suitable for recycling Please dispose of it in a responsible manne...

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