Axi STS 6003 Скачать руководство пользователя страница 20

 

REV03016703010220 

19 

Maintenance  

The system should be visually inspected and tested a minimum of every six (6) months according to the 
procedure below during light duty cycles. Monthly inspections are recommended for systems that are being used 
in excess of an average of eight (8) hours a day and five (5) days a week.  

Preventative Maintenance  

Prior to performing the maintenance procedure ensure that:  

1.

 

The electrical sub-panel mounted main disconnect switch is operating properly.  

2.

 

The user supplied remote circuit breaker is in the “OFF” position. 

3.

 

All sources of power are isolated from the unit.  

 

Note: Proceed only after this has been verified and properly tagged.  
 

4.

 

Drain visible water and sediment from the primary filter (see Servicing Primary Filter/Water Separator).  

5.

 

Check system and all parts for corrosion and rust.  

6.

 

Check mounting hardware – tighten as necessary.  

7.

 

Check bolts on the pump/motor hardware for tightness, as pump/motor hardware can loosen after normal 
operation for extended durations of time, due to vibration.  

8.

 

The hardware uses lock nuts – check all bolts for secure nuts.  

9.

 

Check all electrical terminals and connections for tightness.  

10.

 

All motors are permanently lubricated and do not require any lubrication.  

11.

 

Check all plumbing joints for leaks, tighten fittings and joints as necessary, and remove accumulated fuel in leak-
basin as necessary.  

12.

 

Inspect all filter(s) and separator.  

 

Note: All filter elements should be replaced at least every six (6) months. 

Servicing the Primary Filter/Water Separator 

Clogged primary filter elements restrict the flow of fuel, resulting in the system’s vacuum gauge indicating a pressure drop. 
The gauge reads the condition between the Primary Filter and the pump. At a pressure drop of 16” HG, the pump will 
automatically shut off and activate an alarm. This signal indicates that it is time to either back flush or change the filter 
element. 

 

Servicing and back-flushing Primary Filter:  

1.

 

Turn the enclosure door panel selector switch to the “OFF” position – making sure the pump will not turn on. 

2.

 

Close the inlet and outlet ball valves. 

3.

 

Open the bleed screw at the top of the Primary Filter cover. 

4.

 

Place a fuel waste container below the yellow safety drain valve on the bottom of the filter bowl (unless system is 
equipped with the Automatic Water Drain option – OPT-AWD).  

5.

 

Open the yellow safety drain valve (push & turn counterclockwise).  

6.

 

Close after approximately 2 seconds. 

7.

 

After approximately 10 seconds, reopen the drain valve, allowing water to settle out of the fuel.  

8.

 

Close after visible sediment, particles, and water have been drained from the bowl. 

9.

 

If the filter requires changing, remove the filter from the housing by loosening the four bolts that hold the top plate 
in place. Remove the spring-loaded cartridge and replace the filter. 

10.

 

Prime the filter by following the instructions found in the Priming section of this manual and ensure that the fuel 
level is above the primary filter’s outlet port.  

11.

 

Replace the lid and ensure to carefully and evenly re-tighten the four bolts of the top plate to avoid damaging it 
and to create a good seal. 

12.

 

Close bleed screw on the top of the lid. 

Содержание STS 6003

Страница 1: ...Dr Fort Myers FL 33905 239 690 9589 Toll Free 877 425 4239 FAX 239 690 1195 www AXI International com STS STS 6003 7003 Instruction Operating Maintenance Manual ENCLOSED FUEL MAINTENANCE SYSTEM REV03...

Страница 2: ...REV03016703010220 1...

Страница 3: ...rical 11 Field Connections If Applicable 11 Plumbing 11 Typical Plumbing Installation Schematically 12 Important Installation Precautions 12 Multi Tank Installation If Applicable 12 Controller 14 Sett...

Страница 4: ...tom Troubleshooting Guide 22 AXI International Limited Warranty 23 Warranty Claim Procedure 24 Technical Assistance and Ordering 25 Accessories and Additional Configuration Parameters 25 Replacement F...

Страница 5: ...C Operating Temperature 7000 Series 41 122 F 5 50 C Electrical 120V 60Hz 15A 1Ph or 230V 50Hz 15A 1Ph Pump 1 3 HP Spur Gear Pump Suction Capability Primed 15ft vertical lift or 100ft horizontal run li...

Страница 6: ...Water Detection Alarm Module Vacuum Pressure Switches Flow Switch Leak Detection Float Switch Inlet and Outlet Isolation Ball Valves Pump Motor 1 3 HP Gear Pump Primary Filter Water Separator Fuel Fil...

Страница 7: ...in Valve Basket Strainer Water Collection Drum o High Water Level Float Switch Manual Additive Injection If Applicable System Ball Valve Additive Injection Port Injection Port Ball Valve Auto Additive...

Страница 8: ...ion o Activated when the Vacuum Switch placed on the suction side of the pump set detects a reading above the factory set point The system will go into an alarm state and the pump will not be allowed...

Страница 9: ...or operate system without high fuel level alarms from both tanks tied into the control panel Frequently test overflow alarms for proper functionality and pump shutdown Auto Water Drain AWD If Applicab...

Страница 10: ...the treatment ratio For example 5 Gallon Jug of AFC treats 25 000 gallons of fuel so enter 1 5000 6 Once this information is entered press the START button to begin the injection process 7 There is a...

Страница 11: ...lectrical problems Immediately report or note any damages to the shipper Checklist If the packing crate shows signs of damage inspect the system for damage Check the entire system for damage that coul...

Страница 12: ...to the ground studs provided as shown on the provided drawings After the initial wiring of the system check operation to ensure that the motor is running in the correct direction If the motor is runn...

Страница 13: ...ed piping size Ref Page 4 Inlet Outlet Port or more with no additional flow restrictions That includes valves 90 degree connectors or other plumbing accessories For continuous optimal performance make...

Страница 14: ...vided electrical drawings must be wired to the Normally Closed High Level Alarm Contacts on both tanks to avoid overfilling of either tank and potential spills This is a very important safety feature...

Страница 15: ...the arrow key to select the Timer and Press OK 5 Use the arrow keys to select the desired field and press OK to edit 6 Use the left and right arrow keys to select the day days of the week the system...

Страница 16: ...IP Address 1 From the Main Menu press the CONFIG button 2 Input 9999 and press the enter key 3 Push IP Config and continue onto the next page 4 Enter the desired values for the PLC IP Address PLC IP...

Страница 17: ...m gauge on the input side of the pump The gauge should read no more than 15 HG vacuum maximum under normal conditions Vacuum gauge readings reaching 16 HG indicate excessive debris in the primary filt...

Страница 18: ...ssioning section Flow Switch When the flow rate drops below the predetermined set point on the flow switch i e 10 GPM the switch will trigger a signal to shut down the pump If the set point is incorre...

Страница 19: ...igh Pressure alarm should be indicated on the System Controller Open the outlet ball valve again Reset the alarm by pushing the Alarm Reset button on the enclosure door panel Water Sensor Jump the Wat...

Страница 20: ...hs Servicing the Primary Filter Water Separator Clogged primary filter elements restrict the flow of fuel resulting in the system s vacuum gauge indicating a pressure drop The gauge reads the conditio...

Страница 21: ...rn the enclosure door panel selector switch to its original position 9 Check for leaks when re starting and pressurizing the system Note Disposal of fuel associated waste and filters must be in accord...

Страница 22: ...icing of Water Separator 1 Keep a fuel waste container under the Manual Drain Port 2 Open the bleed screw on top of the Water Separator to break vacuum 3 Open the AWD Isolation Ball Valve and Manual D...

Страница 23: ...ve water in tank 2 Restriction in plumbing on discharge side too high 3 Head on discharge side too high 4 Check valve stuck or defective 5 Outlet ball valve not fully open 6 Discharge line clogged Pum...

Страница 24: ...t limited to improper installation or location in a harsh corrosive or saltwater environment 5 Failures resulting from attachments accessory items and parts not sold by AXI International 6 Repairs by...

Страница 25: ...purchase model number serial number and a detailed explanation of the problem you are experiencing The Customer Service Representative may at the discretion of AXI International arrange for a Field E...

Страница 26: ...eters SYSTEM ALARMS Switches and timer delays Type Default Set point Default Timer delay sec AXi international s part number Vacuumswitch 16 in hg 5 0 aa 0528 Pressure switch 22 psi 0 0 aa 0526 Flowsw...

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