Axi MTC HC-50 Скачать руководство пользователя страница 9

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5.  Install a bag filter in the Bag Filter Vessel and close vessel securely
6.  Install a filter element in the Final Filter Vessel and close vessel securely

7.  Open the Inlet Ball Valve.
8.  Open the Discharge Port 1 Ball Valve.
9.  Insert suction “snorkel” into the tank and secure.
10.  Insert discharge hose into separate container for disposal.
11. Verify that the manual/off/switch is in the “OFF” position.
12.  Connect the system to an appropriate power source.
13.  Switch the Smart Filtration Controller circuit breakers to on - the “System Power” light illuminates.
14.  Switch the Smart Filtration Controller to “MANUAL” and turn on air supply (not included) to begin pumping.
17.  Observe System Priming (Suction line is transparent).
18.  Check for leaks or other abnormalities.

Phase 2:  

After removing the bulk of the sludge and water from the tank into a separate container for disposal and draining the 

separator, the return hose is now inserted into the tank. The goal of Phase Two is to remove any additional free water within 

the tank and also remove any large contaminants and sludge. This phase will clean the fuel and should be a precursor to 

using the more expensive fine filters. It should be noted that meeting required cleanliness codes is typically not possible with 
per-filtering alone. Phase Two is used to extend the life of the fine filters, and remove the worst of the contaminants, before 
polishing with fine filters to meet the required cleanliness.

1. 

Insert  blue/black  discharge  hose  into  tank  as  far  away  from  the  suction  hose  as  possible.  In  some  cases,  it  is 
recommended to remove the sending unit cover to gain sufficient access to the tank. In many cases, both hoses will 
have to be inserted through the same tank fill opening.

2.  After verifying that both hoses are properly placed in the fuel tank and that the valves on the MTC system are in the 

correct position, switch on the pump and watch the clear suction hose for fuel flow. 

Depending on the amount of contaminant in the tank, we recommend you stop the pump shortly after priming and check 

for free water and sludge by draining the water separator. It may be necessary to depress the air purge valve on top of the 
separator after opening the drain valve. 

Repeating this process and observing the fuel flow will indicate how long the pump should run before it is necessary to drain 

the separator.

3.  The MTC should be kept running in the Phase Two recirculating mode until clean fuel samples can be drained from the 

separator. Then, switch off the pump for final polishing.

4.  Now is the time to add AXI International AFC-705 Fuel Catalyst in a dose of 1 : 2500 or 1 gal of AFC-7010 for 2500 

gallons of fuel. Higher doses of AFC-705 may be necessary depending on condition of fuel.

Содержание MTC HC-50

Страница 1: ...G AND MAINTENANCE MANUAL High Capacity Mobile Tank Cleaning Fuel Optimization and Transfer System AXI International AXInternational AXIFuel AXIFuel 1 239 690 9589 1 877 425 4239 Toll Free www AXI Inte...

Страница 2: ...l AXIFuel AXIFuel 1 877 425 4239 Toll Free www AXI International com Flow Rate Adjustable 25 GPM to 75 GPM 94 6 LPM to 284 LPM Primary Filter Carbon Steel Pre Filter Housing Filter Bags Replaceable Fi...

Страница 3: ...Fuel Polishing System 1 239 690 9589 AXI International AXInternational AXIFuel AXIFuel 1 877 425 4239 Toll Free www AXI International com Water Separator SMART Controller Alarm Light Air Connection Pr...

Страница 4: ...ystem Operation Operating Procedure Phase1 Phase2 Phase3 AFCFuelAdditive Primary Inspection Checklist Priming the System Priming Procedure Controller Maintenance Preventative Maintenance Servicing Pre...

Страница 5: ...safe operation Not for use with fluids that have a flash point below 100 F 37 8 C e g gasoline alcohol etc Flow Rate Outline Dimensions System Weight Operating Temperature Pump Fuel Conditioner Inlet...

Страница 6: ...imary filter high vacuum alarm indicator and system shutdown vacuum sensors Mechanical water separator high water alarm indicator and system shutdown water sensors Secondary filter high pressure alarm...

Страница 7: ...y In Bypass Mode bulk water and sludge are removed from the tank into a separate container for disposal The fuel bypasses the fine filters removing free water sludge and particulate as small as 1 micr...

Страница 8: ...pipe or attaching the suction hose to a fitting on the tank that has a smaller ID than the hose This will lead to excessive pump load noise and ultimately damage the pump Phase 1 AXI recommends 3 pha...

Страница 9: ...equired cleanliness codes is typically not possible with per filtering alone Phase Two is used to extend the life of the fine filters and remove the worst of the contaminants before polishing with fin...

Страница 10: ...s The upper gauge indicates the vacuum loss in the suction line and the bottom gauge indicates the total vacuum at the pump inlet The difference between the two gauges is the vacuum loss across the fi...

Страница 11: ...formation of sludge for up to twelve months Added after the fuel polishing process it is not necessary to add more AFC 705 710 until additional fuel is added into the tank or an environmental conditio...

Страница 12: ...dling during shipping may cause physical or electrical problems Immediately report or note any damages also concealed ones to the shipper Checklist If the packing crate shows signs of damage inspect t...

Страница 13: ...y slowly starting the pump with low air pressure values between 20 to 30 PSI especially if there is no liquid in the pump Once the complete system and hoses are primed and full of fuel you can increas...

Страница 14: ...witch is pressed again switching the system to OFF mode or until an alarm has been tripped Manual Place the selector switch in the MANUAL position The pump motor will run until the switch is returned...

Страница 15: ...lve will allow fuel to flow down and out of both hoses into the tank Fuel Oil Separator Coalescer The separator is a closed dynamic separator coalescer that does not require any consumables When drain...

Страница 16: ...valves prior and after the fine filter vessel for complete isolation Make sure all pressure in the system has been released open air vent valves carefully and slowly 2 Make sure pump is turned off an...

Страница 17: ...after the pump is closed close all discharge valves then open the lid 5 Replace bag filter element making sure it seals tight within the perforated basket For best results bag should be fully extended...

Страница 18: ...aving a flash point less than 100 F 38 C Use with gasoline or any flammable liquids at a temperature exceeding their flash point presents explosion and fire hazards WARNING Care must be taken not to o...

Страница 19: ...ot valve 6 Inlet ball valve not fully open 7 Suction line clogged Alarm HIGH PRESSURE ALARM comes on with clean or new filter elements installed 1 Restriction on discharge side too high 2 Head lift on...

Страница 20: ...18 10 SR FV 120 618 2 w 618 10 w WA618 10 w 618 30 w WA618 30 w G618 3 SR G618 7 SR G618 10 SR 618 2 w 618 10 w WA618 10 w 618 30 w WA618 30 w G618 3 SR G618 7 SR G618 10 SR When ordering filters list...

Страница 21: ...fect is found In addition to the limitations above this warranty shall not apply to products 1 which have been tampered with altered or repaired by anyone other than AXI International without the expr...

Страница 22: ...r cartridge water blocking 3 microglass absolute filter cartridge not water blocking 7 microglass absolute filter cartridge not water blocking 10 microglass absolute filter cartridge not water blockin...

Страница 23: ...NOTES...

Страница 24: ...ne of solutions include enclosed mobile and compact fuel management systems partial and fully enclosed day tanks pump sets fill stations Tier 4 fuel additives centralized system monitoring and other t...

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