Axi MTC HC-50 Скачать руководство пользователя страница 15

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Maintenance

! IMPORTANT ! It is recommended that only qualified, experienced personnel, familiar with this equipment, 

who have read and understood all the instructions in this manual should install, operate and maintain the 

system.

! IMPORTANT ! Always disconnect the system from the electric power supply before working or servicing 

it. Do not proceed with any maintenance unless the pressure or vacuum has been released, the system has 

been allowed to reach ambient temperature and all fluids have been drained.

Draining and Storing the System

1. 

Before releasing the quick disconnect couplings, allow all fuel to flow out of the hoses by draining the system or take the 

suction hose out of the tank while the pump is still running and wait till system is purged and empty.

2.  Place an appropriate container under each drain valve. Open both the valve on the separator and the valve under the 

pump. Use the air purge valve on top of the separator to make sure all of the fluid can be drained from the system. 
Opening the valves and the air purge valve will allow fuel to flow down and out of both hoses into the tank.

Fuel/Oil Separator/Coalescer

The separator is a closed dynamic separator/coalescer that does not require any consumables. When draining water and 
sludge from the separator:
1.  Place an appropriate container under the drain valve
2.  Remove the top plug

 to allow air in and fuel to flow out

3.  Open the drain valve and close when observing clean fuel

The Separator needs to be serviced and flushed from time to time. 

Pump

Check pump for leaks, worn vanes and if bypass valve operates correctly. We highly recommend carrying a spare pump. 

The MTC pump can be easily changed in a matter of minutes by opening the unions and/or short hose connections. Spare 
part kits are also available for all MTC pumps. Keep the pump lubricated and pour some oil into pump head for storage.

LG-X Fuel Conditioner

Particles and rust can collect inside the LG-X unit and over time cause a flow restriction and/or diminish its effectiveness. 

Open the lid of the LG-X Fuel Conditioner by unscrewing the lid screws and clean the magnet and fuel chamber. Inspect 
O-rings prior to reassembly.

Suction and Discharge Hoses

We  recommend  replacing  the  suction  hose  every  year  and  the  discharge  hose  every  two  years.  Heavy  use,  visual 
deterioration, damage or poor condition and excessive wear can require an even earlier change.

Содержание MTC HC-50

Страница 1: ...G AND MAINTENANCE MANUAL High Capacity Mobile Tank Cleaning Fuel Optimization and Transfer System AXI International AXInternational AXIFuel AXIFuel 1 239 690 9589 1 877 425 4239 Toll Free www AXI Inte...

Страница 2: ...l AXIFuel AXIFuel 1 877 425 4239 Toll Free www AXI International com Flow Rate Adjustable 25 GPM to 75 GPM 94 6 LPM to 284 LPM Primary Filter Carbon Steel Pre Filter Housing Filter Bags Replaceable Fi...

Страница 3: ...Fuel Polishing System 1 239 690 9589 AXI International AXInternational AXIFuel AXIFuel 1 877 425 4239 Toll Free www AXI International com Water Separator SMART Controller Alarm Light Air Connection Pr...

Страница 4: ...ystem Operation Operating Procedure Phase1 Phase2 Phase3 AFCFuelAdditive Primary Inspection Checklist Priming the System Priming Procedure Controller Maintenance Preventative Maintenance Servicing Pre...

Страница 5: ...safe operation Not for use with fluids that have a flash point below 100 F 37 8 C e g gasoline alcohol etc Flow Rate Outline Dimensions System Weight Operating Temperature Pump Fuel Conditioner Inlet...

Страница 6: ...imary filter high vacuum alarm indicator and system shutdown vacuum sensors Mechanical water separator high water alarm indicator and system shutdown water sensors Secondary filter high pressure alarm...

Страница 7: ...y In Bypass Mode bulk water and sludge are removed from the tank into a separate container for disposal The fuel bypasses the fine filters removing free water sludge and particulate as small as 1 micr...

Страница 8: ...pipe or attaching the suction hose to a fitting on the tank that has a smaller ID than the hose This will lead to excessive pump load noise and ultimately damage the pump Phase 1 AXI recommends 3 pha...

Страница 9: ...equired cleanliness codes is typically not possible with per filtering alone Phase Two is used to extend the life of the fine filters and remove the worst of the contaminants before polishing with fin...

Страница 10: ...s The upper gauge indicates the vacuum loss in the suction line and the bottom gauge indicates the total vacuum at the pump inlet The difference between the two gauges is the vacuum loss across the fi...

Страница 11: ...formation of sludge for up to twelve months Added after the fuel polishing process it is not necessary to add more AFC 705 710 until additional fuel is added into the tank or an environmental conditio...

Страница 12: ...dling during shipping may cause physical or electrical problems Immediately report or note any damages also concealed ones to the shipper Checklist If the packing crate shows signs of damage inspect t...

Страница 13: ...y slowly starting the pump with low air pressure values between 20 to 30 PSI especially if there is no liquid in the pump Once the complete system and hoses are primed and full of fuel you can increas...

Страница 14: ...witch is pressed again switching the system to OFF mode or until an alarm has been tripped Manual Place the selector switch in the MANUAL position The pump motor will run until the switch is returned...

Страница 15: ...lve will allow fuel to flow down and out of both hoses into the tank Fuel Oil Separator Coalescer The separator is a closed dynamic separator coalescer that does not require any consumables When drain...

Страница 16: ...valves prior and after the fine filter vessel for complete isolation Make sure all pressure in the system has been released open air vent valves carefully and slowly 2 Make sure pump is turned off an...

Страница 17: ...after the pump is closed close all discharge valves then open the lid 5 Replace bag filter element making sure it seals tight within the perforated basket For best results bag should be fully extended...

Страница 18: ...aving a flash point less than 100 F 38 C Use with gasoline or any flammable liquids at a temperature exceeding their flash point presents explosion and fire hazards WARNING Care must be taken not to o...

Страница 19: ...ot valve 6 Inlet ball valve not fully open 7 Suction line clogged Alarm HIGH PRESSURE ALARM comes on with clean or new filter elements installed 1 Restriction on discharge side too high 2 Head lift on...

Страница 20: ...18 10 SR FV 120 618 2 w 618 10 w WA618 10 w 618 30 w WA618 30 w G618 3 SR G618 7 SR G618 10 SR 618 2 w 618 10 w WA618 10 w 618 30 w WA618 30 w G618 3 SR G618 7 SR G618 10 SR When ordering filters list...

Страница 21: ...fect is found In addition to the limitations above this warranty shall not apply to products 1 which have been tampered with altered or repaired by anyone other than AXI International without the expr...

Страница 22: ...r cartridge water blocking 3 microglass absolute filter cartridge not water blocking 7 microglass absolute filter cartridge not water blocking 10 microglass absolute filter cartridge not water blockin...

Страница 23: ...NOTES...

Страница 24: ...ne of solutions include enclosed mobile and compact fuel management systems partial and fully enclosed day tanks pump sets fill stations Tier 4 fuel additives centralized system monitoring and other t...

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