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Controller (Optional)

Make sure that the system’s power requirements and rated voltage/frequency match the electrical system (See wiring 

diagram and/or marking on Smart Filtration Controller). The Smart Filtration Controller should only be connected to properly 

grounded power sources for operator safety. Do not run over, crush, or pull the power supply cable and wiring harness to 
prevent damage. Protect the cables from oil, heat, and sharp edges.

! IMPORTANT ! The system must be properly grounded for operator safety.

Pump Operation (With Controller)

Apply control power to unit. Place breaker on the AXI Smart Filtration Controller in the “ON” position.

Automatic:

Place the selector switch in the “AUTO” position. When the pendant switch is pushed, the pump will start and run until the
pendant switch is pressed again, switching the system to “OFF” mode, or until an alarm has been tripped.

Manual:

Place the selector switch in the “MANUAL” position. The pump motor will run until the switch is returned to the “OFF” or

“AUTO” mode positions, or until an alarm has been tripped.

Pump Operation (Without Controller)

Connect air supply line and turn on air supply valve.

Alarms

The system is equipped with an AXI International Smart Filtration Controller. System and alarm status are displayed on the 

industrial control panel (on the door) via indicator lights, and text box. 

Alarms featured on the system include:

•  Leak Detection
• 

Low fuel flow alarm indicator

• 

Primary filter/water separator high vacuum alarm indicator and system shutdown (vacuum sensor)

• 

Primary filter/water separator high water alarm indicator and system shutdown (water sensor)

• 

Secondary filter high pressure alarm indicator and system shutdown (pressure sensor)

•  External remote shut-down feature

Once triggered alarms are addressed, each alarm can be reset by pressing the weatherproof “ALARM RESET” push button 

located on the outside of the enclosure door.

Содержание MTC HC-50

Страница 1: ...G AND MAINTENANCE MANUAL High Capacity Mobile Tank Cleaning Fuel Optimization and Transfer System AXI International AXInternational AXIFuel AXIFuel 1 239 690 9589 1 877 425 4239 Toll Free www AXI Inte...

Страница 2: ...l AXIFuel AXIFuel 1 877 425 4239 Toll Free www AXI International com Flow Rate Adjustable 25 GPM to 75 GPM 94 6 LPM to 284 LPM Primary Filter Carbon Steel Pre Filter Housing Filter Bags Replaceable Fi...

Страница 3: ...Fuel Polishing System 1 239 690 9589 AXI International AXInternational AXIFuel AXIFuel 1 877 425 4239 Toll Free www AXI International com Water Separator SMART Controller Alarm Light Air Connection Pr...

Страница 4: ...ystem Operation Operating Procedure Phase1 Phase2 Phase3 AFCFuelAdditive Primary Inspection Checklist Priming the System Priming Procedure Controller Maintenance Preventative Maintenance Servicing Pre...

Страница 5: ...safe operation Not for use with fluids that have a flash point below 100 F 37 8 C e g gasoline alcohol etc Flow Rate Outline Dimensions System Weight Operating Temperature Pump Fuel Conditioner Inlet...

Страница 6: ...imary filter high vacuum alarm indicator and system shutdown vacuum sensors Mechanical water separator high water alarm indicator and system shutdown water sensors Secondary filter high pressure alarm...

Страница 7: ...y In Bypass Mode bulk water and sludge are removed from the tank into a separate container for disposal The fuel bypasses the fine filters removing free water sludge and particulate as small as 1 micr...

Страница 8: ...pipe or attaching the suction hose to a fitting on the tank that has a smaller ID than the hose This will lead to excessive pump load noise and ultimately damage the pump Phase 1 AXI recommends 3 pha...

Страница 9: ...equired cleanliness codes is typically not possible with per filtering alone Phase Two is used to extend the life of the fine filters and remove the worst of the contaminants before polishing with fin...

Страница 10: ...s The upper gauge indicates the vacuum loss in the suction line and the bottom gauge indicates the total vacuum at the pump inlet The difference between the two gauges is the vacuum loss across the fi...

Страница 11: ...formation of sludge for up to twelve months Added after the fuel polishing process it is not necessary to add more AFC 705 710 until additional fuel is added into the tank or an environmental conditio...

Страница 12: ...dling during shipping may cause physical or electrical problems Immediately report or note any damages also concealed ones to the shipper Checklist If the packing crate shows signs of damage inspect t...

Страница 13: ...y slowly starting the pump with low air pressure values between 20 to 30 PSI especially if there is no liquid in the pump Once the complete system and hoses are primed and full of fuel you can increas...

Страница 14: ...witch is pressed again switching the system to OFF mode or until an alarm has been tripped Manual Place the selector switch in the MANUAL position The pump motor will run until the switch is returned...

Страница 15: ...lve will allow fuel to flow down and out of both hoses into the tank Fuel Oil Separator Coalescer The separator is a closed dynamic separator coalescer that does not require any consumables When drain...

Страница 16: ...valves prior and after the fine filter vessel for complete isolation Make sure all pressure in the system has been released open air vent valves carefully and slowly 2 Make sure pump is turned off an...

Страница 17: ...after the pump is closed close all discharge valves then open the lid 5 Replace bag filter element making sure it seals tight within the perforated basket For best results bag should be fully extended...

Страница 18: ...aving a flash point less than 100 F 38 C Use with gasoline or any flammable liquids at a temperature exceeding their flash point presents explosion and fire hazards WARNING Care must be taken not to o...

Страница 19: ...ot valve 6 Inlet ball valve not fully open 7 Suction line clogged Alarm HIGH PRESSURE ALARM comes on with clean or new filter elements installed 1 Restriction on discharge side too high 2 Head lift on...

Страница 20: ...18 10 SR FV 120 618 2 w 618 10 w WA618 10 w 618 30 w WA618 30 w G618 3 SR G618 7 SR G618 10 SR 618 2 w 618 10 w WA618 10 w 618 30 w WA618 30 w G618 3 SR G618 7 SR G618 10 SR When ordering filters list...

Страница 21: ...fect is found In addition to the limitations above this warranty shall not apply to products 1 which have been tampered with altered or repaired by anyone other than AXI International without the expr...

Страница 22: ...r cartridge water blocking 3 microglass absolute filter cartridge not water blocking 7 microglass absolute filter cartridge not water blocking 10 microglass absolute filter cartridge not water blockin...

Страница 23: ...NOTES...

Страница 24: ...ne of solutions include enclosed mobile and compact fuel management systems partial and fully enclosed day tanks pump sets fill stations Tier 4 fuel additives centralized system monitoring and other t...

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