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A i r S u p p l y
P u t t i n g i n t o S e r v i c e
7
All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and
filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensure
maximum tool life and minimum tool maintenance.
Air supply hoses should have a minimum effective working pressure rating of 150% of the maximum pressure produced in the system
or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured where
operating conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4 millimetres or
1
/
4
inch.
Read servicing daily details page 11.
Follow the steps below when connecting the tool to the intensifier and main air supply:
•
Push the end of the large hydraulic hose from the tool into the quick release connector on the end of the intensifier.
•
On the front face of the intensifier (Refer to page 18):
•
Push the black pneumatic (4mm OD) line into the reducer fitting which is located in the left hand bulkhead connector.
•
Push the blue pneumatic (4mm OD) line into the plastic collet of the right hand bulkhead connector.
•
On the top face of the control box (Refer to page 20):
•
Push the blue pneumatic (6mm OD) line into the reducer labelled ‘Air Motor Spin On’ on the top face of the control box - LH side.
•
Push the black pneumatic (6mm OD) line into the reducer labelled ‘Air Motor Spin Off’ on the top face of the control box - middle.
•
Push the black pneumatic (4mm OD) line from the flexible hose assembly into the reducer labelled ‘Aux Spin Off’ on the top face
of the control box - RH side.
•
Push the black pneumatic (4mm OD) line from the reducer fitting on the intensifier into the reducer labelled ‘Intensifier Timer’ on
the top face of the control box.
•
Fit a pneumatic hose between the male connector at the rear of the intensifier and main air supply.
8
6
4
2
0
101
214
1
6
TAKE OFF POINT
FROM
MAIN SUPPLY
STOP COCK
(USED DURING MAINTENANCE
OF FILTER/REGULATOR OR LUBRICATION UNITS)
MAIN SUPPLY
DRAIN POINT
AIR LUBRICATION
PRESSURE REGULATOR
AND FILTER (DRAIN DAILY)
3 METRES MAXIMUM
O p e r a t i n g P ro c e d u r e
•
Before you use the tool, remove the Screw 3* on top of the oil reservoir of the intensifier to allow venting. Replace screw when
transporting the intensifier.
•
Ensure that a nose assembly suitable for the fastener is fitted (see separate nose assembly data sheet 07900-00857).
•
Connect the tool to the intensifier and the intensifier to the air supply.
•
Offer up insert, lip first to the drive screw. A light pressure will start the motor and automatically thread the insert up against the
nose and stop.
•
Insert the fastener into the application squarely.
•
Fully depress the trigger. This will both place the insert into the application and reverse it off the drive screw.
* Item number refers to Intensifier general assembly and parts list on pages 18 and 19.
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