background image

11(18)

6. 

A sufficient free length (about 125 cm) must
be  left  in  between  the  hose  clamp  and  the
hydraulic  couplings,  so  that  the  attachment
can  be  moved  and  tilted  in  all  positions  of
the boom. After installation, test movements
of the loader boom as shown on page 12.

7.  Set  the  hoses  neatly,  as  shown  in

adjacent  figure,  and  tighten  the  hose
fittings well.

8.  Connect  the  multiconnector    or  the

conventional couplings to the loader.

9.  Coil  the  protective  spiral  around  the

hoses and tighten the hose clamp.

10.  Test the tightness of the fittings  and  the

operation  of  the  attachment  as  shown
below.

Tightening hydraulic fittings

Care must be taken when tightening hydraulic fittings, as  overtightening  of the fittings  will  break  the fittings
easily.  Tighten  fittings  tightly  using  moderate  force.  Never  tighten  a  fitting  if  the  hydraulic  system  is
pressurized.

Tightening the connecting nipples of the multiconnector:

Lubricate  the  inner  surfaces  and  threads  of  the  fittings.  Turn  the  tapered  type  fittings  with
fingers or lightly with tools as far as possible. When noticing clear increase in needed force,
tighten fitting by turning 1/3 to 1/2 turns using tools. The fitting is not tightened by torque and
it will not need a lot of force at any point when tightening. Overtightening will break the fitting.
Try to twist the hydraulic hose by hands after tightening, the fitting should stay firm.

Test to find any leaks

Clean the hydraulic components to find leaks more easily.

Place a piece of cardboard below the fittings to detect leaks.

Start the engine. While running on idle, operate the auxiliary hydraulics control lever briefly a couple of
times.  Shut  down  the  engine,  depressurize  the  hydraulics  and  check  for  any  sign  of  leak.  Tighten  if
necessary.

Repeat  the  test  by  gradually  increasing  engine  rpm  and  operating  time.  Use  both  directions  of  the
auxiliary hydraulics control lever.

At first the grapple may move inaccurately, as the cylinder and the hoses may have air trapped in them.
The system will de-air itself automatically when the grapple is moved to its extreme positions.

Before  checking  for  leakages,  or  going  near  any  hydraulic  fitting,  to  avoid  possible

ejection of pressurized hydraulic oil:

shut down the loader engine

depressurize the hydraulic system completely

Содержание A2868

Страница 1: ... all instructions Keep this manual for later reference Operator s Operator s Operator s Operator s manual for Attachment manual for Attachment manual for Attachment manual for Attachment Silage forks Product number 300 700 series loaders A2868 A31512 A31519 Feeding table cleaning blade A2936 ...

Страница 2: ...account to reduce the risk of personal injury or damage to property This safety symbol refers to important safety information in this manual It warns of an immediate hazard that could cause serious personal injury or damage to property Read the warning text accompanying the symbol carefully and ensure that other operators are also familiar with the warnings since personal safety is at stake This n...

Страница 3: ...o available The rubber edge of the cleaning blade makes clearing of feeding tables easy before distributing fresh silage The cleaning blade can be attached without leaving the driver s seat If the hydraulic components are not preassembled the separately delivered installation kit must be installed before the attachment can be used Some previous experience about hydraulic handling hydraulic compone...

Страница 4: ...accidental movement during storage Shut down the loader engine before any cleaning maintenance or adjustments Ensure that the equipment and the grapple are supported properly supported when going near the attachment Never go under a raised attachment or the loader boom Beware of the grapple which may be lowered even if the loader engine has been shut down Do not use the silage forks as an access p...

Страница 5: ...tention immediately in case hydraulic fluid is injected into the skin Make sure the attachment is securely lowered on the ground Any part of the attachment must not be supported only by the hydraulic pressure or hydraulic cylinders Do not loosen any fitting as long as any part of the attachment may move Use additional supports as necessary Lower the attachment securely on the ground shut down the ...

Страница 6: ...Do not go under a raised attachment or the loader boom keep a safe distance to lifted equipment A46803 Crushing hazard keep clear of moving parts Table 2 Silage forks technical data Product number A2868 A31512 A31519 Working width 800 mm 900 mm 1 050 mm Weight 85 kg 100 kg 120 kg Feeding table cleaning blade optional extra A2936 Spare part number for the lower tines 63990 63990 5 pcs A44511 2 pcs ...

Страница 7: ...d boom For this reason the attachment must under no circumstances be lifted or moved when it has not been locked To prevent hazardous situations always follow the instructions provided in the following pages Also remember the safety instructions in Chapter 3 These instructions are applicable to mounting the silage forks to the boom quick attach plate of AVANT loaders that have standard quick attac...

Страница 8: ...r lifting the attachment ensure that the locking pins are in the lower position and come through the fasteners on both sides Unlocked attachment may fall on the boom or operator and cause injuries Do not use the automatic locking of the locking pins at a height of over one metre If the locking pins do not return to the normal position when the front plate is tilted do not raise the attachment any ...

Страница 9: ...instructions carefully To prevent unintentional movements of the grapple and oil spray do not connect the quick couplings or the multiconnector to the loader before the hydraulic hoses and all fittings have been tightened Contents of installation kit A45866 for 300 700 series A45866 Hose kit Ref Part Qty Description Ref Part Qty Description 1 65251 1 Multiconnector 10 A32277 2 Hydraulic hose L 190...

Страница 10: ...to the cylinder with hexagonal screw type fittings Slide a seal ring on both sides of the banjo fitting and tighten to position shown in figures Note the welding on the cylinder and make sure that the hose is not in contact with the welding 4 Install the hose clamp to the attachment but do not tighten the clamp 5 Install the hydraulic couplings Conventional type quick couplings Slide the protectiv...

Страница 11: ... far as possible When noticing clear increase in needed force tighten fitting by turning 1 3 to 1 2 turns using tools The fitting is not tightened by torque and it will not need a lot of force at any point when tightening Overtightening will break the fitting Try to twist the hydraulic hose by hands after tightening the fitting should stay firm Test to find any leaks Clean the hydraulic components...

Страница 12: ...tem is pressurized Connecting or disconnecting the hydraulic couplings while the system is pressurized may lead to unintended movements of the attachment or ejection of high pressure fluid which can cause serious injuries Keep the fittings as clean as possible use the protective caps for the quick couplings on both the attachment and the loader Dirt ice etc may make using the fittings significantl...

Страница 13: ...essure must be released To release the residual pressure shut down the engine and turn the auxiliary hydraulics control lever of the loader so many times so that the grapple is freely on the ground and it will no longer move If one of the hydraulic fittings will not connect due to the residual pressure in the system try to lift the grapple a little at the same time as the fitting is connected 7 Op...

Страница 14: ...d be operated with the 1 pump setting of the auxiliary hydraulics when applicable When moving material with the forks ensure that the load will not fall towards driver s position 7 2 Feeding table cleaning blade optional extra With the help of the feeding table cleaning blade clearing the cattle feeding table can be done without demounting the silage forks from the loader The cleaning blade is att...

Страница 15: ...iately after detecting them a small leak can quickly grow into a big one Do not use the equipment if you have discovered a fault in the hydraulic system Leaking hydraulic fluid may penetrate the skin and cause serious injuries Hydraulic fluid is also harmful to the environment Check hoses visually for cracks or abrasions Monitor the wearing of the hoses and stop the use if the surface layer of the...

Страница 16: ... Replace any damaged nipples Lubricant must be added approximately every 10 operating hours Clean the end of the nipple before greasing Only add the grease amount of a couple of grease press pushes at a time 9 Warranty terms Avant Tecno Oy grants a warranty of one year 12 months for the attachment from the date of purchase The warranty covers repair costs as follows Work costs are covered if the r...

Страница 17: ...visions of the Machinery Directive directive 2006 42 EC as amended The following harmonized standards have been applied SFS EN ISO 12100 SFS EN 982 ISO 4254 1 Wir erklären hiermit dass die nachstehend aufgeführte Maschine konform ist mit den Bestimmungen der EG Maschinenrichtlinie EG Richtlinie 2006 42 EG mit Änderungen Die folgende harmonisierte Normen wurden angewandt SFS EN ISO 12100 SFS EN 982...

Страница 18: ......

Отзывы:

Похожие инструкции для A2868