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500 Series

Safety instructions

Safety first

An incorrect or careless operation of 
the loader may be the origin of a serious 
accident. Before putting the machine 
into operation, familiarise yourself with 
the use of the machine and read and 
understand this Operators Manual as 
well as the safety instructions.

Understand the limitations of speed, braking, steering and 
stability as well as loading capacity of the machine before 
starting operation. Make sure that every one who operates 
or works with this equipment is familiar with these safety 
precautions.
If you have no previous experience of the machine, make 
sure to do all testing at a safe and open place with no 
persons in the area of operation.

Read this Operators Manual, and also the 
Operators Manual of the attachment(s) and 
other safety instructions before starting 
operation

General instructions

1.  Remember the correct working position. When driving 

be comfortably seated in the driver´s seat, keep your 
feet in their proper place in the footwell and at least 
one hand on the steering wheel.

2.  When seated, always keep the seat belt fastened and 

keep hands and feet inside the operator’s area.

3.  Start the operation slowly and carefully. Practice 

driving of the machine at a safe and open place before 
connecting any attachment, follow the instructions in 
this Manual.

4.  Operate the control levers with ease and without 

hesitation. Avoid abrupt movements when handling 
the load, in order to prevent the load from falling and 
to keep the machine stable.

5.  Keep away from the danger zone of the lifted boom 

and  don’t let anyone go there. 

6.  Keep your hands, feet and clothing away from all 

moving parts, hydraulic components and hot surfaces.

7.  Make sure that there is enough open space around the 

machine for safe driving.

8.  Do not transport the load with the boom lifted. Always 

carry bucket or attachment as low as  possible, and put 
the load down whenever you leave the machine.

9.  Before leaving driver’s seat:
 

• Lower the loader boom and place attachment 

 

   flat on ground

 

• Engage the parking brake

 

• Stop the engine, remove the ignition key

10.  It is not allowed to transport persons with this machine. 

Do not transport or lift persons in the bucket or in any 
other attachment.  Lifting of persons is only allowed 
with the attachment designed for this purpose: Avant 
Leguan 50, following the instructions in the Operators 
Manual of Leguan 50. 

11. Do not exceed rated operating capacity. Familiarise 

yourself with and follow the load diagrams in this 
Manual.

12. When turning with the machine, remember that the 

driver´s seat  extends beyond the turning radius of the 
wheels (collision risk).

13. Do not operate the loader in an explosive environment 

or in a place where dust or/and gases can create a fire 
or explosion hazard.

14. Keep the engine area clean of flammable materials.
15. Read the transportation instructions on page 12.
16. Switch off the battery disconnect switch whenever 

leaving the machine unattended.

17. 

Follow all inspection, service and maintenance 
instructions. If you notice any faults or damages on 
the machine, these must be repaired before starting 
operation.

18. Before any maintenance or repair operation always 

stop the engine, lower the boom down and release 
pressure from hydraulic system. Read safety 
instructions for maintenance on page 28.

19. Do not let any person operate this loader who has not 

read safety instructions and  is not familiar with the 
safe and correct use of this loader.

Operation on gradients

20. Load, unload, and turn on flat level ground only. Drive 

slowly on uneven terrains. Do not drive on too steep 
a gradient - watch out for ditches, manholes and steep 
gradients.

21. Do not park the machine on a surface with a gradient.  

Should this be necessary, engage the parking brake and 
preferably turn the machine sideways and put down 
the load. If needed, use chocks behind the wheels.

22. Use low speed range when driving on hills or uneven 

terrain.

Содержание 500 Series

Страница 1: ...English Operator s Manual 2018 500 series ...

Страница 2: ...t and rear 20 Warning beacon 20 Light bar 20 Starting the engine 21 Stopping the engine 21 Drive control 22 Steering of the machine 23 Loader control 23 Using the auxiliary hydraulics 23 Requirements for attachments 24 Coupling the attachments 24 Hydraulic attachment coupling plate 24 Coupling the hydraulic hoses of the attachment 25 Make sure that the attachment is locked to the loader 25 Releasi...

Страница 3: ...ngine must be followed If conflicting information is found the information shown in the Operator s Manual of the loader must be followed Each attachment is accompanied by its own respective Operator s Manual The manual will show important information related to safety and how to attach use and maintain each attachment correctly Intended use AVANT 520 528 530 is an articulated compact loader design...

Страница 4: ...nt as low as possible and put the load down whenever you leave the machine 9 Before leaving driver s seat Lower the loader boom and place attachment flat on ground Engage the parking brake Stop the engine remove the ignition key 10 It is not allowed to transport persons with this machine Do not transport or lift persons in the bucket or in any other attachment Lifting of persons is only allowed wi...

Страница 5: ...frame ROPS protects the operator in case the machine tips over Always fasten the seat belt in order to stay inside the safety frame protective area The loader is also equipped with a falling objects protective canopy FOPS Never take off the safety structures modify them or attempt to repair If damaged contact service Electric system and handling the battery Lead acid batteries can produce flammabl...

Страница 6: ...etailed in this manual is excluded 3 Avant Tecno Oy accepts no responsibility for interruption to working or any other consequential losses resulting from any failure of the product 4 Only Avant Tecno Oy approved replacement or original quality parts shall be used during routine maintenance 5 Any damage caused by the use of incorrect fuel lubricants cooling liquid or cleaning solvents is excluded ...

Страница 7: ...mber of the loader is printed on the type plate see page 9 which also indicates the loader model Location of engine serial number can be found in the Operators Manual of the engine Dealer ____________________________________________________ Contact information _________________________________________ ________________________________________ Loader identification Loader identification plate is loc...

Страница 8: ...lescopic extending 600 mm hydraulically n o p q Attachment coupling plate Attachments are mounted on the attachment coupling plate The locking pins on the plate can be operated manually standard or hydraulically option Auxiliary hydraulics outlet The hydraulic hoses of hydraulically operated attachments are mounted on this outlet The outlet is equipped with the multi connector quick coupling syste...

Страница 9: ...n o j p q m l k o n A411047 A43600 Sound power level Sound pressure level at driver s seat Keep out from the danger zone of the machine 2 pcs A417273 A415591 Risk of crushing keep hands and feet within the drivers area Risk of crushing do not grip the steering wheel from outside the machine or when getting into the driver s seat A411456 A411455 A414690 Hot surface exhaust outlet A414244 Pressurise...

Страница 10: ...5 mm 1985 mm Weight 1150 170 kg 1250 170 kg 1290 170 kg Standard wheels 23x10 50 12 grass TR Transmission drive hydrostatic hydrostatic hydrostatic Pulling force 990 kp 1040 kp 1150 kp Drive speed 12 km h 12 km h 19 km h Hydraulic oil tank capacity 36 l 36 l 36 l Hydraulic oil type ISO VG 46 ISO VG 46 ISO VG 46 Auxiliary hydraulics oil flow pressure 31 l min 185 bar 36 l min 200 bar 36 l min 200 b...

Страница 11: ... 1290 mm x x 64973 320 60 12 TR 65224 2 0 bar 1290 mm x x 65603 Engine specification Tyres The loader can be equipped with different type of tyres for different operating conditions Grass pattern GR tyres will damage the ground surface less than tractor TR tyres but provide less traction For the best stability and controllability always use the largest tyres possible Tyres that are narrower than t...

Страница 12: ...attached The loader cannot be towed It is equipped with hydrostatic transimission and a hydraulic parking brake which can be released only when the engine is running and there is enough pressure in the hydraulic system In case there is a technical failure and the engine cannot be started or doesn t start the machine must be lifted e g with a forklift truck and transported to service The loader can...

Страница 13: ... 13 500 Series Operating instructions Operating instructions ...

Страница 14: ...oom and bucket 6 Hand throttle lever 7 Auxiliary hydraulics control lever 8 Control lever of telescopic boom 11 12 V outlet max 15 A Cab LX DLX see page 16 12 Dashboard see page 16 13 Switches on the panel Work light option Hydraulic quick attachment option See page 24 Parking brake switch See page 18 Emergency blinker option Windscreen wiper and washer Cab option Beacon option 2 1 3 5 6 7 8 11 12...

Страница 15: ... at the same time with the multi connector Read the operator s manual of the attachment to see how the switches are used with each attachment 5 Control lever of boom and bucket Functions of the electric joystick are explained on page 19 Pull backward to lift the boom Push forward to lower the boom Push left to raise the tip of the bucket filling Push right to lower the tip of the bucket emptying 6...

Страница 16: ... 18 10 9 8 7 3 2 4 5 6 11 12 14 13 2 Boom floating indicator 3 Headlights indicator 4 Seat heater indicator 5 Glow plug indicator 6 Fuel gauge 7 Work light switch 8 Tachometer 9 Hour meter 10 Oil pressure indicator 11 Charge indicator 12 Thermometer 13 Ignition switch 14 Signal horn 15 Seat heater switch 16 Drive release switch 17 Boom floating switch optional extra 18 Hydraulic cooler blower fuse...

Страница 17: ...points the marker in the middle The seat is equipped with heater Heater switch is located of the back rest on the left Below it is located the lumbar support adjustment NOTICE If the loader is equipped with the air suspension seat the seat heater switch and indicator light on the dashboard are disabled Seat belt and seat adjustments Always use seat belt while driving Make sure that the seat is pro...

Страница 18: ...dly when the machine is moving the brake plates in the drive motors will get worn quickly Always stop the machine before engaging the brake Seat heater The suspension seat is equipped with an electric seat heater Seat heater switch 15 and indicator are located on the dashboard Smooth drive option Avant 530 can be equipped as an option with the smooth drive which is a shock absorber system for the ...

Страница 19: ... is possible to use a bucket or a dozer blade at the same time in the front Hydraulic rear lifing device comes with a double acting auxiliary hydraulics outlet Trailer coupling option The loader can be equipped as an option with a trailer coupling There are two types available a 50 mm ball hitch and a 50 mm ball hitch with towing pin Both can be mounted either directly on the rear bumper or on the...

Страница 20: ...n the position of the drive circuit release switch no 15 LOCK ON Anti slip valve diverts oil flow between all four hydraulic motors all four wheels have best possible traction Use sufficient engine revs and press properly on the drive pedal LOCK OFF Drive circuit released anti slip valve diverts the oil flow between the front left and right hydraulic motor only not the rear hydraulic motors Extra ...

Страница 21: ...ng The oil pressure warning light turns on during operation A sudden and unusual noise is heard The colour of the exhaust fumes suddenly darkens or turns white 1 Turn the battery disconnect switch to ON 2 Move the hand throttle lever to approximately throttle 3 Make sure that auxiliary hydraulics is switched off lever in neutral position Do not press on the drive pedals 4 Turn the ignition key to ...

Страница 22: ...atic drive system a variable displacement hydraulic pump in the drive circuit is proportianally controlled with the two drive pedals Driving of the machine is controlled with the drive pedals and hand throttle Suitable engine speed is selected with the hand throttle lever on the control panel and desired driving direction and speed are controlled with the drive pedals To get maximum pushing power ...

Страница 23: ...nt The danger zone of the loader covers the reach area of the loader boom the turning area on the side and in the front and rear of the loader Always put down the load when leaving the machine the loader is not designed to stay with the loader boom and load lifted Learn how to operate the loader in a safe place Loader control The loader boom and bucket are controlled with the multi function lever ...

Страница 24: ...ght see page 14 Always make sure that the locking pins lock properly down in the holes of the attachments Both pins must be locked Avoid unintentional dropping of the attachment Operate the hydraulic coupling only when the attachment is close to ground Switch up Locking released Switch down Locking position Coupling the attachments Coupling of the attachments into the attachment coupling plate hap...

Страница 25: ...he attachment Make sure that the attachment is properly connected on the attachment coupling plate An attachment that comes loose may tip over or fall on the loader causing personal injuries Do not try to lock the locking pins by using the brackets on the boom when the attachment is lifted over one metre from the ground Lock the locking pins by hand and make sure that both pins lock properly down ...

Страница 26: ... cab L the tank is located behind the front left wheel and the filler opening is on the footboard Defrosting Demisting Turn heater fan to position 4 Set temperature to warmest possible Direct front vents towards the windows Close other vents Do not drive unless basic visibility in all directions is achieved Allow the loader to warm up properly ROPS canopy Cab L Cab LX Cab DLX ROPS FOPS Certified x...

Страница 27: ...side the cab under the door on the left side see picture above The cartridge part no 65118 should be changed more often in dusty environment Do not cover the air vent hole in the cab located down in the right rear corner in order that moisture does not condense on the windows Also do not operate the loader without a cab air filter cartridge in place the ventilation system may collect excessive amo...

Страница 28: ... accumulator has been isolated from the circuit and the residual pressure has been released Never handle pressurized hydraulic components because ejection of high pressure hydraulic fluid can cause serious injuries Never use hands to search for leaks Do not operate the machine if you have noticed a fault in the hydraulic system Consult a doctor immediately if hydraulic fluid penetrates your skin T...

Страница 29: ... with manometer fitting is required for checking the pressure of the boom lifting and auxiliary hydraulics Loader Every week After 50h Every 400 h year 1 Check tyre pressure n 2 Clean the machine n 3 Grease the machine n 4 Battery check l l 5 Check hydraulic oil level l 6 Check coolant level l 7 Change hydraulic oil filters l l 8 Change hydraulic oil l l 9 Check tightness of bolts nuts and hydraul...

Страница 30: ...tion and fastening of battery cables and terminal insulators Make sure that battery cables cannot chafe against any sharp edges Check also condition and fastening of battery disconnect switch and cables 5 Hydraulic oil level Hydraulic oil level can be checked with the dipstick in the filler Oil level should be at the lower mark of the dipstick when the loader boom is up Refill when necessary Do no...

Страница 31: ... setting It is recommended that pressures should only be checked by a competent and experienced technician Call your AVANT dealer if you need assistance 11 Adjust pressure of hydraulic system If the pressure of hydraulic system does not seem to be correct or pressure check indicates that the pressure is wrong it can be adjusted All adjustment screws are protected with a 13 mm nuts and there is a s...

Страница 32: ... should be checked after every 400 operating hours and replaced at least after 800 hours Checking is made by taking the inner boom completely out of the outer boom If the pads have worn so much that they are in level with the boom or excessive boom play can t be removed by adjusting slide pads 1 to 4 replace all slide pads Part nos for the slide pads are Slide pad 1 and 2 A48339 Slide pad 3 and 4 ...

Страница 33: ...y be damaged Contact service Avant 520 528 530 is equipped with separate fuse boxes Main fuse box L and ROPS located outside the cab on the right side of the loader boom On loaders equipped with ROPS canopy or cab L lift the boom first for easier access to the main fuses if possible Remember to use the service support If the boom cannot be lifted the fuses can be checked after removing the right s...

Страница 34: ...signated cover part no 65478 See the engine owner s manual to prepare the engine for long term storage and how to start it after long storage period Refueling Check fuel level and fill the tank if necessary Make sure to add fuel before the fuel tank gets empty Should this happen a manual bleeding must be performed before restart If possible refuel the loader after use to prevent condensation of wa...

Страница 35: ...linder both ends 2 2 Steering cylinder both ends 2 3 Tilt cylinder both ends 2 4 Pivot pins on attachment coupling plate boom 2 5 Pivot pin on loader boom 2 Greasing points pcs 6 Articulation joint 2 7 Tilting mechanism 3 8 Leveling cylinder both ends 2 9 Telescopic boom grease with boom com pletely retracted 2 Light bulb Lamp type 1 Front light and work lights LED 2 LX DLX Headlamps H4 4 7 7 9 9 ...

Страница 36: ...ter 64657 64657 4 Engine oil filter 64207 64627 5 Hydraulic oil filter return 74093 74093 6 Hydraulic oil filter pressure 64807 64807 Filter kit A416943 A48036 6 2 1 7 4 7 There is also a water separator with a filter in the fuel system This water separator filter is not included in the filter kit and it needs not to be changed unless it breaks Part no for the water separator filter is 64963 Cab a...

Страница 37: ...ver in center neutral position Battery discharged or damaged Jump start with another battery See page 34 then charge the battery or replace if damaged Engine overheats Clogged radiator Clean radiator and fan from engine side Coolant level low Add coolant Leaking cooling system Check coolant pressure reservoir cap for tightness Check cooling system and all hoses and connections Hydraulic system ove...

Страница 38: ..._______________________ Date of service dd mm yyyy Operating hours Remarks Serviced by Stamp signature ___ ___ ______ ______ 50 h ___ ___ ______ ______ 450 h ___ ___ ______ ______ 850 h ___ ___ ______ ______ 1250 h ___ ___ ______ ______ 1650 h ___ ___ ______ ______ 2050 h ___ ___ ______ ______ 2450 h ___ ___ ______ ______ 2850 h ___ ___ ______ ______ 3250 h ___ ___ ______ ______ 3650 h ___ ___ ___...

Страница 39: ... 39 500 Series EC Declaration of conformity ...

Страница 40: ... YLÖJÄRVI FINLAND Tel 358 3 347 8800 sales avanttecno com www avanttecno com AVANT has a policy of continuing improvement and retains the right to change specifications without notice 2017 AVANT Tecno Oy Kaikki oikeudet pidätetään 1217 ...

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