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8. ELECTRICITY: SERVICES

1. EC 200 E

LECTRONIC

C

ONTROL

S

YSTEM

With the use of new technology and
an innovative approach to user
interfacing, the EC200 Power Control
System provides a complete control
solution for a wide range of leisure
vehicles.The microprocessor
controlled digital system allows the
user to control equipment and view /
edit system information from a user-
friendly control panel that
incorporates a liquid crystal ‘ALPHA-
NUMERIC’ display (not Apache
range).

2. S

YSTEM

O

VERVIEW

The following diagram shows the
components that make-up the EC200
system. The system basically
comprises a Power Supply and control
Unit (PSU2007) that houses the Mains
240v protection equipment, a 200
watt 12v charger / power supply, and
power control / protection for the
12v equipment. The PSU2007 is
connected to a Digital Control Panel
via a data cable.

3. P

OWER

S

UPPLY

U

NIT

- S

YSTEM

O

PERATION

3.1 Introduction
For the safe operation of all electrical
equipment within your Leisure Vehicle
it is important that you read and fully
understand these instructions. If you
are unsure of any point please contact
your dealer / distributor for advice
before use.
The following diagram shows the
PSU2007 layout (the PSU2005 is the
same layout).

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Содержание Motorhome

Страница 1: ...ease ensure that you have read all instruction manuals carefully and fully understand all aspects of your vehicle before driving it on the open road If you have any queries on the operation of any part of your motorhome please contact your supplying dealer IMPORTANT ...

Страница 2: ...USEFUL INFORMATION Model Date Purchased Supplying Dealer Sales Person Telephone Number Tyre Pressure Radio Code Exterior Door Key Number Water Filter Key Number Vehicle Build Number ...

Страница 3: ...USEFUL INFORMATION Name Phone Number ...

Страница 4: ...as Services 7 Gas Appliances 8 Electricity Services 9 Water Services 10 Water System 11 Water Appliances 12 General Care 13 Fire and Safety 14 Security 15 Points of Law 16 Winter Laying Up 17 Guarantee Extended Warranty 18 Annual Check List 19 Good Neighbour Guide 20 Wiring Diagram 21 Weights Chart CONTENTS ...

Страница 5: ...l dealer is equipped to offer service facilities repair work and any parts you may require Always consult your Auto Trail dealer before additional equipment is fitted to ensure the appropriate fixing support is available That when additional equipment is fitted the weight of that equipment and any accessories it is designed to carry will reduce the payload accordingly Never exceed the manufacturer...

Страница 6: ...the dealer has fully explained all aspects of your motor home s operational systems and the necessary servicing requirements Should you require assistance your supplying dealer is fully conversant with the correct procedures Modifications to your vehicle Please check with your supplying dealer before carrying out any modifications to your vehicle Any unauthorised modifications carried out by a thi...

Страница 7: ...tion whilst the vehicle is in motion The maximum loading payload is stated in Your Vehicle at the back of this manual To ensure this is distributed evenly the maximum capacity of each axle is indicated on the chassis plate which is located either in the engine bay or under the drivers seat ROOF RACK IF FITTED Please be advised that the maximum recommended weight that should be carried on a roof ra...

Страница 8: ...nts and does not contravene any road traffic regulations FINAL CHECKLIST Secure all loose items Close all interior doors Place tip up sink in open position Ensure that seat swivels if fitted are locked in the forward facing position Turn off all gas appliances except those heating appliances designed to function while the vehicle is in motion STABILITY All models manufactured by Auto Trail are of ...

Страница 9: ...S A Exterior door retaining catch when open push to engage turn anti clockwise to release B Folding step C Fridge vents D Awning light where fitted E Status T V aerial omni directional where fitted F Front marker lights ...

Страница 10: ...s panel B External ladder C Lockable external access door to toilet waste tank D Lockable gas cylinder compartment operated via an internal remote lever on Cheyenne and Frontier models E High level brake light where fitted F Lockable fresh water filler ...

Страница 11: ... sensor is designed to assist driver s attention only during reversing of the vehicle it is not intended to replace a driver s self judgement Auto Trail will not accept any responsibility for any accident caused by a drivers negligence Please note If a bicycle carrier or tow ball is fitted to your vehicle it could effect the operation of the reversing sensor Driving Reduce speed when 1 In high or ...

Страница 12: ... as near as possible to the main chassis member Your vehicle may be fitted with alloy road wheels but a steel spare wheel Please note that the steel spare wheel will require different wheel nuts supplied with vehicle to the ones used to fit the alloy wheels these cannot be interchanged Note Check and observe site regulations 4 DRIVINGYOUR MOTOR HOME ...

Страница 13: ...ing in 2 Steer as straight as possible LEVELLING THE MOTOR HOME Levelling must be carried out in both directions in order for the refrigerator and other equipment to function correctly Lower the corner steadies using the special Auto Trail brace until they are in firm contact with the ground DO NOT use the corner steadies as a jack they are only a means of stabilising the motor home Levelling pads...

Страница 14: ...e location of these isolation valves which are clearly marked with their open and closed position and which appliance each individual valve operates Please make sure all gas appliances are working efficiently to the recommendations of the appliance manufacturer TYPES OF GAS Butane Butane is supplied in the UK in green or blue bottles Continental bottles usually have a male left hand thread similar...

Страница 15: ...s installed by Auto Trail are designed to work within this pressure range Please ensure that any additional appliances not fitted by Auto Trail are capable of working within this pressure Gas Hoses Your supplying dealer will advise on the correct type of high pressure hose to connect your gas cylinder to the pressure regulator This will depend on the type of gas cylinders you choose to carry in yo...

Страница 16: ...e flexible hose frequently Keep bottled gas containers outside and protect against frost If storage inside is the only option then keep away from heat sources Ventilation Low level ventilations is provided from either the passenger and drivers door or behind the drivers seat High level ventilation is provided by sky lights located in the roof of the vehicle All ventilation complies with European S...

Страница 17: ...hat internal outlet sockets should only be used with dedicated appliances Please note that no appliance should be used outside the motorhome if connected to an internal socket Portable Heaters Never use portable cooking or heating equipment other than radiant heaters that are not of the direct radiant type as it is a fire and asphyxiation hazard Under no circumstances should a cooking appliance be...

Страница 18: ...nger To turn off the burner turn the knob clockwise until the dot on the knob lines up with the dot on the control panel Warning when attempting to light the oven the ignition device must not be operated for more than 15 seconds If after this time the burner has not lit stop operating the device open the oven door and wait at least a minute before attempting further ignition of the burner If a bur...

Страница 19: ...t the rear of the oven and are fitted with a raised bar to prevent trays or dishes making contact with the back of the oven To remove the shelf pull forward until it stops raise the front and remove The baking tray and roasting dish provided are the largest that should be used in the oven as larger items may affect the circulation and heat distribution The cookers are fitted with a thermostat that...

Страница 20: ...y at cylinder immediately Extinguish all naked lights including cigarettes and pipes Do not operate electrical switches All doors and windows should be opened to disperse any gas build up As butane and propane are heavier than air the gas will collect at low level The strong unpleasant smell will allow the general area of the leak to be ascertained check it does not originate from an unlit applian...

Страница 21: ...s to light up the device is not operating Mains Operation 230V This option should only be selected where the supply voltage is 230V any different values may result in damage to the appliance 1 Set energy selector switch A to 230V 2 Operating display C 230V lights green the appliance is now operating 3 Use rotary switch B to regulate the temperature in the main refrigerator compartment If the opera...

Страница 22: ...V Liquid gas If none of the above energy sources are available the LED of the main switch will turn from green to red and flash every second Switching on the refrigerator The first time you start the SES system the system will automatically start up in the auto mode in the middle temperature setting The memory of the SES system saves every change made to the setting Consequently the SES system wil...

Страница 23: ...rature selector switch the LED showing the currently set temperature will light up Every time you press temperature selector you switch you set the refrigerator one position cooler On reaching the coldest temperature the system will start again at the warmest temperature setting Ten seconds after release of the temperature selector switch the system will switch off the LEDs They will go out POWERI...

Страница 24: ... For the pressure regulator model see the information plate inside your refrigerator and the table at the back of this booklet The type of gas container and its location must be in compliance with the most recent regulations Ensure that the unit is installed in a location with good ventilation and make sure that the ventilation openings in the gas container storage location remain open The changin...

Страница 25: ... the main switch A If the system selects gas operation the ignition will be activated automatically The gas will flow to the burner and be lit by the electric ignition If the flame goes out the gas will immediately be lit again If the flame cannot be lit within 30 seconds the gas supply will stop and gas mode will be switched off The LED of the main switch will turn from green to red and flash eve...

Страница 26: ... will rise during defrosting so should be consumed in 24 hours or discarded Do not try to accelerate defrosting by using a heater as this could damage the plastic surface of the fridge Do not attempt to scrape the ice off the surface using a sharp object When ice has melted wipe the fridge dry and restart it Place food items back inside but do not attempt to make ice cubes until fridge is complete...

Страница 27: ...dge is level Ascertain whether it is possible to run the fridge on any of the energy sources If the fridge fails to work using gas Make sure the gas bottle is not empty Make sure all LP gas valves are open If the fridge does not work on 12V Check the 12 V supply is connected to the refrigerator Ensure that the fuse on the 12 V supply is intact Check the 12 V switch is on If the fridge fails to wor...

Страница 28: ... combustion are discharged through a flue pipe to a roof mounted terminal The heater is controlled by a knob mounted on the top of the heater case which operates a thermostatic gas valve Ignition is by an electric re ignition system powered by two AA size batteries and operated by a micro switch mounted on the thermostatic gas control a Control knob Thermostat b Integrated control switch for the T...

Страница 29: ... setting must be determined in each case depending on how much heat is needed and the design of your vehicle Note The thermostat probe is underneath the heater Please note that the thermostat will be adversely affected by cold draughts from the refrigerator vents gaps below doors etc or by a deep pile carpet Always be sure to avoid problems of this kind otherwise satisfactory temperature control c...

Страница 30: ...lots Heaters should be switched off while the vehicle is in motion A guard fitted around the heater is recommended where children are present Note Inspect the exhaust duct and all connections at regular intervals and always in the event of blow back misfire It is essential for the exhaust duct to be installed so that it slopes upwards over its whole length and is secured with several clamps Never ...

Страница 31: ...n indicator lamp operation Switching on Check that you have a mains supply and that the fuse spur is switched on Turn control ring b to required power setting Set rotary control knob c to desired room temperature The Ultraheat can either be used as an independent heater or can be used in conjunction with the gas system to give a maximum 5 2kW output For night time use it is recommended that the Ul...

Страница 32: ...es If in doubt see your Auto Trail dealer The wiring diagram for the vehicle is included in appendix 1 There are two electrical circuits in the vehicle One operates on 12V and one on mains electricity These are outlined in the wiring diagram 12 V SYSTEM This is fed from an 85 amp hour leisure battery that is located in a dedicated compartment in the vehicle This is connected to the main control pa...

Страница 33: ...gram shows the components that make up the EC200 system The system basically comprises a Power Supply and control Unit PSU2007 that houses the Mains 240v protection equipment a 200 watt 12v charger power supply and power control protection for the 12v equipment The PSU2007 is connected to a Digital Control Panel via a data cable 3 POWER SUPPLY UNIT SYSTEM OPERATION 3 1 Introduction For the safe op...

Страница 34: ...Firstly connect the supplied hook up lead orange cable with blue connectors to the LeisureVehicle and then connect to the mains supply Check Residual Current Device operation Locate the RCD within the PSU and ensure the RCD is switched on lever in up position Press theTEST button and confirm that the RCD is turned off lever in down position Switch the RCD back to the on position lever in up positi...

Страница 35: ...the battery Take care to prevent flames and sparks in the vicinity of the battery and do not smoke Servicing Under normal circumstances it should not be necessary to remove the battery other than for routine inspection of the terminals and topping up of the battery fluid where applicable Please see instructions supplied with the battery Note Do not over discharge the battery One of the most common...

Страница 36: ...8 ELECTRICITY SERVICES 3 4 Fault Table ...

Страница 37: ...ct value NEVER replace with a higher value rating as this could damage the wiring harness If a replacement fuse blows do not keep replacing the fuse as you could damage the wiring harness Please contact your dealer 4 CONTROL PANEL OPERATION Layout Buttons The following diagram shows the control panel layout ...

Страница 38: ...8 ELECTRICITY SERVICES Note the display backlight operated for approximately 6 seconds after any key press 4 2 Menu Functions Readings section ...

Страница 39: ...8 ELECTRICITY SERVICES 4 3 Menu Functions Settings section ...

Страница 40: ...correct time Scroll to the Set Event Timer screen Following the instruction in section 4 3 set the ON time to 23 00 and the OFF time to 24 00 Scroll to the Event Timer screen and select ON Scroll to the main control panel display and ensure a hash is displayed in the right of the display Turn all lights and 12v equipment off in the vehicle except the light that you want the event timer to automati...

Страница 41: ...EN 1648 1 EN1648 2 compliant BS7671 2001 compliant Residual Current Device RCD 40A 30mA trip to BS EN 61008 Miniature Circuit Breakers MCB s 10 6A type C 6000A breaking capacity to EN 60898 Electro Magnetic Compatibility EMC directive 89 336 EEC Integrated Charger BS EN 60335 1 2 29 89 336 EEC IEC61000 3 2 3 1995 ...

Страница 42: ...ations published by the Institute of Electrical Engineers It is important that the main switch at the site point should be switched off the supply flexible cable disconnected and any cover replaced on the socket outlet at the site supply point It is dangerous to leave the supply flexible cable connected If a fault should develop with your electrical system that is not described in the fault table ...

Страница 43: ...e to live as recommended Your Auto Trail however is fitted with a double pole circuit breaker Check that all motor home equipment is set to accept the site supply prior to switching it on Note If too many appliances are in operation at one time the MCB may trip This is a safety measure On some sites the power is not sufficient to power all items If in doubt consult the site manager or warden PSU C...

Страница 44: ...l need attention between services However if it does you should contact your Auto Trail dealer who will carry out any repairs They will also handle any regular servicing The pump is controlled from the electrical systems distribution panel which is located inside the vehicle This pump automatically pressurises the system When a tap is turned on water flows from it and at the same time the pump mai...

Страница 45: ... instructions Check connections Check pipe runs Check starting inside the freshwater tank Dismantle and clean Check for bubbles and secure with a clip Pump does not run Pump or tap wired incorrectly Pump fuse blown Battery disconnected Pump seized or overheated If a pressure pump is being used the pressure sensing switch may have failed If a switched tap is being used the switch may have failed Re...

Страница 46: ...ype Refer to installation instructions Disconnect and inspect Seek service attention Reduced flow from both hot and cold taps Cold water pipe contains kinks hindering flow Blockage in cold pipe line Cold tap not connected Cold tap failed or blocked If a Carver Crystal unit is fitted the cartridge may be exhausted Check and re route if necessary Disconnect pipes after first Y connector and check up...

Страница 47: ...aps Refer to installation instructions Check and re route if necessary Use taps of equal bore size Drain plug partially blocked Hot taps not open preventing air entering hot water system Loops hanging in pipe runs Remove plug entirely Open taps Refer to installation instructions Reduced flow from either tap Hot water back feeding into cold line usually if mixer tap or single outlet hot and cold ta...

Страница 48: ...prevent filling if there is a frost The water heater can be defrosted by switching on the heater for a short period of time max two minutes Frozen pipes can be defrosted by heating the room Gas Operation A Rotary switch ON GAS OPERATION B Rotary switch OFF C Rotary knob for temperature selection illuminated by green light operation D Red indicator lamp FAILURE Remove cowl cover Open gas cylinder a...

Страница 49: ...outer wall of the vehicle A rotating pour out spout automatic holding tank vent air release valve valve blade carrying handles and hand grips are incorporated into the cassette For both of these models it is essential to read the manufacturers instructions prior to use Preparing for Use Open access door on the side of the vehicle and swing out fresh water fill funnel if applicable Fill fresh water...

Страница 50: ...sh knob The water will stop flowing when the knob is released To flush after use push the flush knob down while turning in an anticlockwise direction The turning motion opens the valve blade This procedure results in the best flush and the most efficient use of water After flushing turn the knob in a clockwise direction to close the valve The toilet can also be used with the valve blade open This ...

Страница 51: ...ocedure Note Only press the air release valve when the pour out spout is pointing downwards Cleaning and Maintenance No routine maintenance is required for the toilet The use of Aqua rinse helps to clean and protect the toilet bowl valve blade and seals during flushing Do not use strong household cleaners or detergents with chlorine solvents or acid contents as they will damage the seals Use mild ...

Страница 52: ... Windows The windows in the vehicles are fully double glazed and with care will remain sparkling and scratch free Care of windows Small scratches It is possible to remove small scratches using a metal polish such as Brasso or a propriety acrylic polish of a suitable grade dependent on the severity of the scratches Cleaning Wash down as you would your car Do not use a sponge on dirty windows When a...

Страница 53: ...uld only be undertaken with mild soapy water General household cleaning products should not be used as they may cause embrittlement and cracking of the mouldings Auto Trail V R Ltd will not be held responsible for any replacement if it suspected that this is the case Gold Plated Fittings These should never be cleaned using abrasive cleaners Clean with a damp cloth and polish with a dry cloth only ...

Страница 54: ... off the gas flame Never throw a flaming pan outside Keep hands away from the flames and smother the flames Pull the blanket tightly over the pan to eliminate oxygen Do not throw the blanket over the fire calmly place it over the pan paying particular attention to the handle Do not remove the blanket from the pan until sure the flames are extinguished and the pan has cooled completely Engine Fires...

Страница 55: ... Remember that a smoke alarm cannot prevent fires or reduce the risk of a fire starting It does not warn of dangers which may lead to fire such as gas escapes Take sensible precautions to reduce fire risks Fire Extinguisher Your vehicle should be equipped with a dry powder fire extinguisher This will either be located near to the entrance door or behind the drivers seat You are advised to familiar...

Страница 56: ...in a safe place If a replacement is needed as the keys are not easily cut the dealer where the vehicle was purchased keeps a spare Should you loose that key then Auto Trail can supply you directly for a small fee Motor Home Theft The theft of a motor home can occur in the most unlikely circumstances from a motorway service area even from the owners drive Make sure all windows and doors are secured...

Страница 57: ...en land up to 14 m from the highway is technically part of the highway It is an offence to drive more than this distance onto a common and overnight parking on many commons is expressly forbidden With the exception of motorways parking on a roadside verge within 14 m of the road is not an offence However if an obstruction is caused the police may bring prosecution A lay by is part of the highway a...

Страница 58: ...free operation and lubricated accordingly This includes corner steadies handbrake linkages brakes etc Prevention is better than cure therefore it is recommended that the complete coupling and brake drums are covered with a plastic bag and tied at the end to prevent moisture accumulating It is important that the water system is drained off during freezing weather when the motor home is not in use o...

Страница 59: ...f the furniture etc The water system should be flushed through with sterilising fluid prior to laying up and again before the next use It is recommended that the cupboard doors are left open to allow air to fully circulate If you are unfortunate enough to suffer a major accident your dealer has the equipment and training to undertake most types of repair 16 WINTER LAYING UP ...

Страница 60: ...uarantee shall not apply to any parts damaged through accident fair wear and tear improper use of the vehicle if the vehicle has been altered in any way or if repairs have been attempted other than by service staff of Auto Trail VR ltd or its supplying dealers or other agents approved by Auto Trail VR Ltd Improper use includes but is not limited to overloading neglect use for time trials or use on...

Страница 61: ...tory rights of the consumer Note If your vehicle is offered with extended warranty ensure your dealer registers it at the time of collection and supplies you with a copy of the warranty policy Note Auto Trail VR Ltd will not be liable for any costs incurred by the customer as a result of taking the vehicle back to the selling dealer or manufacturer for warranty work AA Cover Your new Auto Trail VR...

Страница 62: ...pport struts are serviceable and tight 2 Windows Window fitments and operation Check that the window glazing rubber or seal is in good condition and that there is no sign of deterioration or cracking Check that the windows open and close easily and smoothly On top hung windows ensure that the fixing of the top hinge rail is satisfactory Check that there is a good weather seal when the window is cl...

Страница 63: ...e smoothly If necessary remove rust with a wire brush treat with a rust inhibiting solution and lubricate joints Spare wheel Remove spare wheel and check for damage Check tyre pressure Check that the mounting is securely attached to the body Check for satisfactory spare wheel retention Wheelboxes Check for damage corrosion water seepage or signs of tyre rubbing 6 Attachments to Body Exterior Roof ...

Страница 64: ...eck legibility and condition Portable or open flame heating equipment should not be used If you have such equipment on board consider very carefully whether the risks are worth it 8 Gas Systems Cylinders and regulators Check the compatibility of cylinders and regulators Regulators for butane blue cylinders should be stamped with the pressure 11 WG 28m bar Regulators for propane red cylinders shoul...

Страница 65: ...cially when using butane General comments A flame lifting away from the burner indicates that the pressure is too high A yellow flame causes sooting and indicates the pressure is too low If these faults occur re check the regulator cylinders and pipes adjust as necessary Flues Check security of fixings attachments to appliances and flue terminals Check for damage and corrosion Check for gas leakag...

Страница 66: ...n pipes check for leaks and satisfactory draining from sinks etc Couplings and fluids Avoid confusion by making sure proper markings are used Blue for fresh water and red for waste water Check that the filler positions are correctly designated Petrol Diesel and Water as appropriate 10 Electrical System Extra Low Voltage 12 V Excluding vehicle electrics Batteries Check the condition of any battery ...

Страница 67: ...uitable container under all waste water outlets Do not allow these to overflow Make sure you empty the containers at appropriate waste water points Empty chemical toilets only where directed Avoid damage to sewerage treatment works by using only approve chemicals Phenols coal tar or caustic based fluids must never be used under any circumstances Solid bulky items such as disposable nappies etc mus...

Страница 68: ...arefully where you will site the extinguisher and it should be near the door but not too close to the cooking area A sudden flare up may prevent you from reaching it A fire blanket is a good idea for the kitchen Barbecues should not be used unless permission has been given If you are allowed to use a barbecue use it with care and consideration for those around you Open fires are not allowed on cam...

Страница 69: ...de All the time your motor home is moving Passengers must be wearing seatbelts Elevating roofs must be lowered and correctly secured Top hinged windows must be closed and secured All doors and access lockers for gas containers and chemical toilets must be properly closed Exterior steps must be retracted and secured Gas appliances must not be used unless the manufacturer states that it is safe to d...

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